Title Page

  • Site conducted

  • Value Stream

  • Area Audited

  • Date

  • Audtitor Name

  • Braze ID

  • Skill Rating

  • Station Level

  • Location
  • Auditors will fill out this audit completely by marking "PASS", "N/A" or "FAIL" and writing necessary comments using notes as desired.

SAFTEY

  • IS THE PROPER PPE BEING USED?

  • IS THE BRAZE VENT BEING USED?

  • IS THE START-UP CHECK LIST SIGNED OFF?

  • ARE ALL OIL BASED PRODUCTS AWAY FROM THE FLAME?

  • ARE THERE ANY FLAMMABLE MATERIALS IN THE DIRECT AREA?

5S_EQUIPMENT SUPPLIES

  • IS THE STATIONS 5S CHECK LIST BEING FILLED OUT?

  • ARE ALL TUBE CLEANING SUPPLIES IN GOOD CONDITION?

  • IS THE GAS FLUX ABOVE HALF WAY MARK ON TANK FOR THE AREA?

  • ARE HOSES IN GOOD CONDITION?

  • IS THE OXYGEN GAUGE SET CORRECTLY TO 20 PSI _+/- 2 PSI

  • IS THE FUEL GAS GAUGE SET CORRECTLY TO 10 PSI _+/- 2 PSI

TUBE CONDITION

  • ARE TUBES BEING INSPECTED BEFORE INSTALLATION?

  • ARE TUBES BEING PRE-CLEANED?

  • ARE TUBES BEING FLUXED PROPERLY?

  • ARE FIXTURES IN GOOD CONDTION FOR OPERATORS USAGE?

  • ARE MATING TUBES BEING FORCED TOGETHER?

ALLOY TYPE NITROGEN PURGING TORCH CONTROL

  • ARE THE SENSITIVE PARTS BEING PROTECTED FROM THE FLAME?

  • IS THE CORRECT ALLOY BEING USED?

  • IS THE ASSEMBLY PURGED WITH NITROGEN?

  • IS THE BRAZE TORCH LOCKED OUT?

  • DO FIXTURES HAVE PURGING ABILITIES?

TECHNIQUE

  • IS THE STANDARD PRE-HEATING TECHNIQUE USED?

  • IS THE FILLER MATERIAL APPLIED AWAY FROM FLAME?

  • IS JOINT BRAZED/SOLDERED USING PROPER THE PROPER TORCH TYPE?

  • IS JOINT BEING OVERHEATED?

  • WAITING 15 SEC BEFORE QUNECHING HOT TUBES WITH WATER?

JOINT APPEARANCE

  • IS THE JOINT BEING INSPECTED CORRECTLY?

  • IS THE FLUX BEING REMOVED FROM THE JOINT?

  • IS THE OPERATOR PUTTING THEIR BRAZE ID ON EACH JOINT PROPERLY?

  • WILL THE JOINTS LOOK PRESENTABLE TO THE CUSTOMER?

SIGN OFF

  • SUPERVISOR NAME AND SIGNATURE

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