Information
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Facility Name/Area:
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Date:
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Inspector:
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Document Number: CHK-013-S009
Element: Compliance Audits and Inspections
Revision Date: 04/2014
Revision Number: 0
Section 1: Record-keeping
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1. Have the OSHA 300 and First Report of Injury documents been completed? (300 A)<br>Retention Years: 5
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2. Have the site hazard assessments been conducted, posted and/or re-certified each year?<br>Retention Years: 5
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3. Is the Emergency Response Plan up to date and located in an accessible location?<br>Retention Years: 1
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4. Does Monthly Safety Checklists exist for each location?<br>Retention Years: 5*
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5. Have the Confined Space Entry Permits been completed for each entry?<br>Retention Years: 1
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6. Have the Hot Work Permits been completed for each hot work job?<br>Retention Years: 1
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7. Is there a Visitor Orientation Program and records that match the current program?<br>Retention Years: 3
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8. Are Equipment Operator Certification Records on file for each operator?<br>Retention Years: 1
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9. Have the Odorization Records been completed?<br>Retention Years: 3
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10. Are High Pressure Hose Test Records on file?<br>Retention Years: 3
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11. Are Fire Extinguisher Inspection And Test Records complete and up to date?<br>Retention Years: 12
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12. Are the Fire Detection Test Records current? 2 times per year not to exceed 7 1/2 months.<br>Retention Years: 2
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13. Have the O&M Procedures been re-certified on an annual basis?<br>Retention Years: Life
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14. Are Refresher O&M Procedure Training Records on location for each employee? (Every 3 years)<br>Retention Years: 5*
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15. Has a Contractor Injury Log been maintained? <br>Retention Years: 3
Section 2: Posting of Notices Signs and Posters
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16. Are all required Department of Labor posters prominently displayed?<br>Retention Years: 0
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17. Is the emergency contact information posted?<br>Retention Years: 0
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18. Are facility safety a s information signs per the Signage Matrix?<br>Retention Yeasrs: 0
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19. Are current HSE Alerts posted?<br>Retention Years: 3
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20. Are load limits for cranes, hoists, balconies and storage lofts clearly marked?<br>Retention Years: 0
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21. Is the Hearing Conservation poster prominently displayed?<br>Retention Years: 0
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22. Is the sign "Hearing Protection Required" adequately posted where required?<br>Retention Years: 0
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23. Are Confined Space signs located on all confined spaces?<br>Retention Years: 0
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24. Is the HAZCOM - MSDS Phone Number located throughout the facility?<br>Retention Years: 0
Section 3: Housekeeping and Sanitation (mark yes if the following areas are clean and clear)
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25. Facility Commons Area i.e. shop, warehouse, parking lots, building entrances, etc.<br>Retention Years: 0
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26. Process Area<br>Retention Years: 0
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27. Are materials piled, stacked or racked in a manner to prevent it from tipping, falling, collapsing, rolling or spreading?<br>Retention Years: 0
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28. Motor Control Center<br>Retention Years: 0
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29. Control Room<br>Retention Years: 0
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30. Toilets and washing facilities<br>Retention Years: 0
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31. Storage Areas<br>Retention Years: 0
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32. Basements of Compressor Buildings free of oil<br>Retention Years: 0
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33. Pump Compressor Area<br>Retention Years: 0
Section 4: Exits
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34. Are all exits free of obstructions?<br>Retention Years: 0
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35. Are all doors operable and unlocked?<br>Retention Years: 0
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36. Are exit routes clearly marked and as indicated on evacuation route poster?<br>Retention Years: 0
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37. Is all panic hardware operable?<br>Retention Years: 0
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38. Is emergency lighting operable?<br>Retention Years: 0
Section 5: Ladders and Scaffolds
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39. Are portable ladder rungs and steps corrugated and in good condition to minimize the possibility of slipping?<br>Retention Years: 0
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40. Are stable footings in place on portable ladders?<br>Retention Years: 0
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41. Are portable ladders stowed properly so as to not create additional hazards?<br>Retention Years: 0
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42. Are ladders in use properly secured with leashes?<br>Retention Years: 0
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43. Are non-metallic ladders available for electrical work?<br>Retention Years: 0
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44. Are scaffolds properly guarded with a standard top rail, mid rail and toe board?<br>Retention Years: 0
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45. Are working platforms four feet or higher properly guarded?<br>Retention Years: 0
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46. Are individuals competent to erect scaffolding?<br>Retention Years: 0
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47. Are fixed ladders equipped with landing platforms located every 20'?<br>Retention Years: 0
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48. Are cages or wells provided on ladders more than 20' to a maximum or broken length of 30'?<br>Retention Years: 0
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49. Is the joint between step and side rails tight?<br>Retention Years: 0
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50. Are the hardware and fittings securely attached?<br>Retention Years: 0
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51. Do all movable parts operate freely without binding or undue play?<br>Retention Years: 0
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52. Are safety feet and other auxiliary equipment in good condition?<br>Retention Years: 0
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53. Are rungs free from oil and grease?<br>Retention Years: 0
Section 6: Tools, Equipment and Machinery
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54. Are controls properly identified? (i.e. On/Off, Open/Close)<br>Retention Years: 0
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55. Are work rests on stationary grinders a maximum of 1/8" clearance?<br>Retention Years: 0
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56. Are automatic guards on machinery properly adjusted?<br>Retention Years: 0
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57. Are fixed guards on machinery secured and in position?<br>Retention Years: 0
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58. Are operating controls on machinery guarded against inadvertent actuation?<br>Retention Years: 0
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59. Is machinery subject it vibration secured from walking or falling?<br>Retention Years: 0
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60. Is the air nozzle safety feature operational and regulated to 30 psi?<br>Retention Years: 0
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61. Are tools clean and in good condition?<br>Retention Years: 0
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62. Are emergency stops functional, properly positioned, labeled an color-coded?<br>Retention Years: 0
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63. Are power tools double insulated?<br>Retention Years: 0
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64. Are tool retainers installed on pneumatic tools?<br>Retention Years: 0
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65. Are tools inspected and safe to use?<br>Retention Years: 0
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66. are the safety devices and appurtenances in place and in good condition on launchers and receivers?<br>Retention Years: 0
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67. Are locks and tags in place where required?<br>Retention Years: 0
Section 7: Electrical/Lighting
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68. Are cords with a ground prong provided on all power tools?<br>Retention Years: 0
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69. Are GCFIs provided and properly used?<br>Retention Years: 0
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70. Is fixed equipment properly grounded?<br>Retention Years: 0
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71. Are cover plates, switches and outlets in good condition?<br>Retention Years: 0
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72. Are switches and panels labeled with voltage/caution warnings?<br>Retention Years: 0
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73. Are live electrical parts properly covered?<br>Retention Years: 0
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74. Are class location drawings available at facility?<br>Retention Years: 0
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75. Are explosion-proof covers I. Place and secured in designated areas?<br>Retention Years: 0
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76. Are grounded capabilities available at truck loading docks?<br>Retention Years: 0
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77. Are " DANGER - HIGH VOLTAGE" signs posed around 600 volts or above?<br>Retention Years: 0
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78. Are drop cords or other temporary wiring not used as permanent applications?<br>Retention Years: 0
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79. Is equipment marked legibly with voltage and manufacturer's marking?<br>Retention Years: 0
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80. Is electrical PPE tested/inspected with documentation available for hot sticks. gloves, mats and shoes?<br>Retention Years: 0
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81. Does facility contain lighting sufficient for the detail/type of work performed?<br>Retention Years: 0
Section 8: Vehicles and Equipment
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82. Do vehicles that transport hazardous materials maintain a current hazardous materials certificate?<br>Retention Years: 1
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83. Are DOT numbers posted on all Company vehicles?<br>Retention Years: 0
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84. Are all company vehicles maintained in safe operating condition?<br>Retention Years: 0
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85. Are a fire extinguisher, first aid Kit and reflector kit available and maintained in company vehicle?<br>Retention Years: 0
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86. Is a current insurance are available in vehicle?<br>Retention Years: 1
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87. Is a vehicle accident kit in vehicle glove box?<br>Retention Years: 0
Section 9: Flammable Liquids Storage
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88. Are containers used for storing flammable liquids UL approved and labeled?<br>Retention Years: 0
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89. Are lab samples properly labeled and stored?<br>Retention Years: 0
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90. Are storage cabinets painted yellow, fire resistant and labeled "Flammable - Keep Fire Away"?<br>Retention Years: 0
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91. Do tanks and drums have proper grounding and labels?<br>Retention Years: 0
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92. Do open drums have attached bonding strap?<br>Retention Years: 0
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93. Do Diesel/Gasoline Tanks have permanent bonding strap mounted?<br>Retention Years: 0
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94. Are above ground tanks properly identified with label or number?<br>Retention Years: 0
Section 10: Hazardous Materials
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95. Is the 3E phone number posted?<br>Retention Years: Life
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96. Are hazardous material containers properly labeled and stored?<br>Retention Years: 0
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97. Are compressed gas cylinders stored upright' away from heat sources, stairs, elevators and egress routes and secured and capped?<br>Retention Years: 0
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98. Are compressed gas cylinders segregated by contents and legibly marked?<br>Retention Years: 0
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99. Are compressed gas cylinders pressure-tested and dated?<br>Retention Years: 0
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100. Is spill containment adequate to contain contents of largest container?<br>Retention Years: 0
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101. Are tanks and drums adequately supported?<br>Retention Years: 0
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102. Are non-compatible materials segregated by reactivity?<br>Retention Years: 0
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103. Are there separate waste containers for oily rags, smoking materials, dust, flammable scrap, chemical waste, etc.?<br>Retention Years: 0
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104. Is chemical waste properly labeled and coded for disposal off-site?<br>Retention Years: 0
Section 11: Personal Protective Equipment Provided and in Good Condition
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105. Is proper foot wear worn when working in areas where there is a danger of foot injury due to falling or rolling objects?<br>Retention Years: 0
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106. Is hand protection used to protect employees' hands form skin absorption or harmful substances, severe cuts and harmful temperature extremes?<br>Retention Years: 0
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107. Is flame-retardant clothing provided and worn in areas designated by the site hazard assessment?<br>Retention Years: 0
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108. Are chemical aprons provided, maintained in good condition and used as designed by the site hazard assessment?<br>Retention Years: 0
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109. Are welding hoods, goggles, gloves and leathers clean and maintained in good condition?<br>Retention Years: 0
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110. Are Fire Extinguishers maintained and properly used?<br>Retention Years: 0
Section 12: Fire Protection
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111. Are Portable Fire Extinguishers provided in adequate number and type?<br>Retention Years: 0
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112. Are Fire Extinguishers properly mounted and readily accessible and free from obstructions or blockage?<br>Retention Years: 0
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113. Are Fire Extinguishers identified and fully charged?<br>Retention Years: 0
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114. Are Fire Extinguisher inspections current and noted on inspection tag?<br>Retention Years: 12
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115. Are Flammables stored in proper cabinets and containers and do cabinets contain more than 60 gallons of flammable liquid?<br>Retention Years: 0
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116. Are all flammable liquid containers approved safety cans?<br>Retention Years: 0
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117. Are batteries located in a well-ventilated area, away from flammable liquids and vapors?<br>Retention Years: 0
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118. Do any containers in storage cabinets exceed 5 gallons each?<br>Retention Years: 0
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119. Are appropriate fire extinguishers located within 50' from outside areas containing flammable liquids?<br>Retention Years: 0
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121. Are oily rags stored in covered, metal waste cans?<br>Retention Years: 0
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120. Are appropriate fire extinguishers located on less than 10-feet and no more than 25-feet from indoor storage cabinets?<br>Retention Years: 0
Section 13: Medical and First Aid
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122. Is at least one person on each shift qualified to render first aid?<br>Retention Years: 0
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123. Are First Aid Kits with the necessary supplies easily accessible to each work area?<br>Retention Years: 0
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124. Are Bloodborne Pathogen Kits readily accessible to all employees?<br>Retention Years: 0
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125. Are Biohazard containers available?<br>Retention Years: 0
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126. Are means provided for quick drenching or flushing of eyes and body in areas where corrosive liquids or materials are handeled?<br>Retention Years: 0
Section 14: Welding, Cutting and Brazing
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127. Are safety decals (electrical shock, arc rays, fumes and gases, welding sparks, moving parts) affixed to welding equipment?<br>Retention Years: 0
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128. Are compressed gas cylinders properly secured?<br>Retention Years: 0
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129. Are all cylinders appropriately tagged as FULL or EMPTY?<br>Retention Years: 0
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130. Is red used rig identify acetylene hoses, green for oxygen and black for inert gas and air?<br>Retention Years: 0
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131. Are valve protectors always placed on cylinders when the cylinders are not in use or connected for use?<br>Retention Years: 0
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132. Are cylinders legibly marked to clearly identify the gas contained and associated hazards?<br>Retention Years: 0
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133. Are cylinders kept away from stairs and gangways?<br>Retention Years: 0
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134. Are welding cables in good condition, not frayed and not cracked?<br>Retention Years: 0
Section 15: Plant Buildings
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135. Is the building ridge vent open?<br>Retention Years: 0
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136. Are the relief valves and regulators safely vented outside the building?<br>Retention Years: 0
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137. Are the vent pipes extended through the rood and equipped with rain caps?<br>Retention Years: 0
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138. Is the unit wiring encapsulated in conduit?<br>Retention Years: 0
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139. Is the building vented properly to maintain the appropriate Electrical Classification?<br>Retention Years: 0
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140. Is the pump room exhaust vent operational?<br>Retention Years: 0
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141. Are the trenches clean and dry?<br>Retention Years: 0
Section 16: Miscellaneous
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142. Are the piping guard posts properly located?<br>Retention Years: 0
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143. Is the truck loading area properly marked and yellow lined?<br>Retention Years: 0
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144. Is the windsock location clearly visible?<br>Retention Years: 0
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145. Are the emergency alarm horns properly located and operational?<br>Retention Years: 0
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146. Are the sidewalks and drives in good condition?<br>Retention Years: 0
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147. Is the facility security fence in good condition?<br>Retention Years: 0
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148. Is the flare radiation safety zone marked or in a fenced area?<br>Retention Years: 0
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149. Have employees been trained about the flare radiation safety zone?<br>Retention Years: 0
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150. Is there a site-specific lockout/tagout procedure for the flare system?<br>Retention Years: 0
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151. Has the Facility Launcher/Receiver been inspected to ensure the proper signage, safety devices and procedures are in place?<br>Retention Years: 0
Section 17: Environmental
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152. Does the facility have an air permit posted?<br>Retention Years: 0
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153. Is the control equipment operational?<br>Retention Years: 0
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154. Are inspections conducted on the emissions control equipment?<br>Retention Years: 0
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155. Does the facility have an AST/UST permit posted?<br>Retention Years: 0
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156. We're all spills cleaned up and containerized appropriately?<br>Retention Years: 0
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157. Are there product stains on the ground?<br>Retention Years: 0
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158. Are the loading/unloading areas properly contained?<br>Retention Years: 0
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159. Are empty drums located in site?<br>Retention Years: 0
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160. Are chemical bottles stored properly?<br>Retention Years: 0
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161. Are all drains closed to prevent release to water?<br>Retention Years: 0
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162. Are all tank dike drains closed or the reason documented if open?<br>Retention Years: 0
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163. Is there proper drainage across the facility?<br>Retention Years: 0
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164. Are all employees aware of the SPCC Plan?<br>Retention Years: 0
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Sign Name
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Print Name
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Date Completed
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Distribution: Operations Foreman and HSE Coordinator
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Retention: 5 years
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NOTE: Retain Records for life of Facility