Title Page
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Site conducted
Audit Information
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Audit Date
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Which program are you auditing?
- Molding Service
- Molding
- Bumper Service
- JL Front Bumper
- JT Front Bumper
- JL Rear Bumper
- Grille Service
- JL Grille
- JT Grille
- FEM Service
- JL FEM
- JT FEM
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Part Number
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Audit Team Member(s) (list names)
Technical Information Availability
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Are Pass Through, Special/Critical and Interface Characteristics identified on the drawing?
Process Control Plan
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Is the Control Plan identified correctly for the current program launch phase (prototype, pre-launch, production)?
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Is the latest production released Part Number and Engineering Change Level included?
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Is the Part Name / Description included?
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Is the Manufacturing Plant identified?
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Are Core Team members included and up to date?
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Is the original revision date identified?
Characteristics
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Are the process characteristics clearly defined? (i.e process parameters, press forces, speed, etc.)
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Are all features or properties of the part, component or assembly defined in "product" characteristic column? (i.e. surface finish, paint appearance, presence of 4 holes, weld etc.) MOLDING ONLY
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Is incoming material inspection criteria included in the process control plan? MOLDING ONLY
Methods, sample size and mode of control
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Is the "Product / Process Specification and/or Tolerance" defined with the proper measurement units included?
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Is the appropriate measurement equipment listed in the "evaluation / measurement technique" and specific to the product and process characteristics that are being measured?
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Are the appropriate measurement system / equipment ID's listed in the "Machine, Device, Jig, Tools for Mfg" column?
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Is there a reaction plan specific with actions to be taken to prevent producing and shipping non-conforming product? (i.e. is the reaction plan a description of actions performed by operators on the floor?)
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Are error-proofing/error-detection devices identified in the PCP?
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Are Pass and Fail Master Parts available for error proofing and error detection device verification? Are these clearly identified / labeled?
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Are Repair and/or Rework activities identified in the PCP?
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Are the evaluation technique and control methods for repair/rework material the same for regular production material?
