Title Page
-
Business Unit:
-
Site:
-
Conducted on:
-
Date of last audit:
-
Machine:
-
Year of manufacture:
-
Prepared by
-
On Site Contact(s):
-
Scope of Visit:
-
Visit Objectives:
-
Opening Meeting Attendees:
-
Design version Mike Brook & Robbie Iddon _ Apr 23
Reelstore
-
Is the overall cleanliness & housekeeping of a suitable standard?
-
Organisation - has the reel store been laid out with lines and alpha numeric locations.
-
Is the lighting suitable for the operation it is designed for?
-
Is the condition of the floor suitable for the operation it is designed for?
-
Roof - is the roof in good condition - no leaks, condensation from structure etc. impacting on reels?
-
Is the FLT in good condition and not displaying signs of damage.
-
Are there signs of FLT damage to the reel stock indicating lack of care and attention?
Roll Stand & Splicer 1
-
Paper tension - is there a variation from ops side to drive side of more than 50mm?
-
Visual aids - are there cameras/mirrors/floor indicators etc. to assist in correctly installing paper reels?
-
Track condition - are the tracks in good working order, free from damage, sharp edges and easily accessible?
-
Roll stand condition - is there evidence of greasing, no collision damage etc
-
Chuck & Core condition - does the chuck turn freely, is contamination free and demonstrates that the brakes are fully operational when looking at the cores?
Roll Stand & Splicer 2
-
Paper tension - is there a variation from ops side to drive side of more than 50mm?
-
Visual aids - are there cameras/mirrors/floor indicators etc. to assist in correctly installing paper reels?
-
Track condition - are the tracks in good working order, free from damage, sharp edges and easily accessible?
-
Roll stand condition - is there evidence of greasing, no collision damage etc
-
Chuck & Core condition - does the chuck turn freely, is contamination free and demonstrates that the brakes are fully operational when looking at the cores?
Roll Stand & Splicer 3
-
Paper tension - is there a variation from ops side to drive side of more than 50mm?
-
Visual aids - are there cameras/mirrors/floor indicators etc. to assist in correctly installing paper reels?
-
Track condition - are the tracks in good working order, free from damage, sharp edges and easily accessible?
-
Roll stand condition - is there evidence of greasing, no collision damage etc
-
Chuck & Core condition - does the chuck turn freely, is contamination free and demonstrates that the brakes are fully operational when looking at the cores?
Roll Stand & Splicer 4
-
Paper tension - is there a variation from ops side to drive side of more than 50mm?
-
Visual aids - are there cameras/mirrors/floor indicators etc. to assist in correctly installing paper reels?
-
Track condition - are the tracks in good working order, free from damage, sharp edges and easily accessible?
-
Roll stand condition - is there evidence of greasing, no collision damage etc
-
Chuck & Core condition - does the chuck turn freely, is contamination free and demonstrates that the brakes are fully operational when looking at the cores?
Roll Stand & Splicer 5
-
Paper tension - is there a variation from ops side to drive side of more than 50mm?
-
Visual aids - are there cameras/mirrors/floor indicators etc. to assist in correctly installing paper reels?
-
Track condition - are the tracks in good working order, free from damage, sharp edges and easily accessible?
-
Roll stand condition - is there evidence of greasing, no collision damage etc
-
Chuck & Core condition - does the chuck turn freely, is contamination free and demonstrates that the brakes are fully operational when looking at the cores?
Single Facer 1
-
Single facer furthest away from dry end stacker - temperatures.
-
Paper in production - S/F Liner
-
Paper in production - Flute
-
Flute produced
-
Paper temperature check - 1 (see diagram above)
-
Paper temperature check - 2 (see diagram above)
-
Paper temperature check - 3 (see diagram above)
-
Paper temperature check - 4 (see diagram above)
-
Paper temperature check - 5 (see diagram above)
-
Corrugator roll condition (see roll inspection report attached for detail)
-
Conv/Peripherical (see roll inspection report attached for detail)
-
Glue roll condition (see pictures & report in attached)
-
Doctor roll condition
-
Pressure roll condition
-
Starch viscosity (18-31 seconds lory)
-
Sandwich belt condition
-
Press belt condition
-
Wrap arms (auto or manual)
-
Pre-heaters/Pre conditioner - are they driven?
Single Facer 2
-
Single facer nearest to the dry end stacker - temperatures.
-
Paper in production - S/F Liner
-
Paper in production - Flute
-
Flute produced
-
Paper temperature check - 1 (see diagram above)
-
Paper temperature check - 2 (see diagram above)
-
Paper temperature check - 3 (see diagram above)
-
Paper temperature check - 4 (see diagram above)
-
Paper temperature check - 5 (see diagram above)
-
Corrugator roll condition (see roll inspection report attached for detail)
-
Conv/Peripherical (see roll inspection report attached for detail)
-
Glue roll condition (see pictures & report in attached)
-
Doctor roll condition
-
Pressure roll condition
-
Starch viscosity (18-31 seconds lory)
-
Sandwich belt condition
-
Press belt condition
-
Wrap arms (auto or manual)
-
Pre-heaters/Pre conditioner - are they driven?
Bridge, Brake & Guidance Systems
Upper Bridge
-
Belt condition (bridge)
-
Anti crush rolls (see anti-crush roll report attached) - (upper bridge guide)
-
Camera/Laser system?
-
Brake roll condition (lagging condition)
Lower Bridge
-
Belt condition (bridge)
-
Anti crush rolls (see anti-crush roll report attached) - (upper bridge guide)
-
Camera/Laser system?
-
Brake roll condition (lagging condition)
Double Facer
-
Double facer temperatures
-
Paper in production (upper) - S/F Liner
-
Paper in production (upper) - Flute
-
Paper in production (lower) - S/F Liner
-
Paper in production (lower) - Flute
-
Paper in production (lower) - D/G
-
All vessels rotate (operational wrap arms)?
-
Zero wrap option?
-
Paper temperature check - 1 (see diagram above)
-
Paper temperature check - 2 (see diagram above)
-
Paper temperature check - 3 (see diagram above)
-
Paper temperature check - 4 (see diagram above)
-
Paper temperature check - 5 (see diagram above)
-
Paper temperature check - 6 (see diagram above)
-
Paper temperature check - 7 (see diagram above)
-
Glue roll check (see attached glue roll inspection report)
-
Ride roll/finger check
-
Starch viscosity (18 - 31 seconds)
-
Finished web temperature (see diagram above)
-
Pressure system (shoe, bag or roller system)?
-
Double facer belt type
-
Double facer hot plates - level
-
Number of heating plates
-
Temperature of hot plates (in or out of spec, no more than 10 degrees Op to Drive side)
-
Orientation of hot plates (hot to cold or cold to hot)?
Knives
Rotary Shear
-
Blade to blade or Anvil type?
-
Auto or Manual operation?
Slitter Scorer
-
Blade to brush or Anvil type?
-
Slit quality tolerance (0.5mm)
-
Web following (slitter scorer)
-
Trim master?
Chop Unit Upper
-
Infeed Anti crush roll condition (see attached crush roll report)
-
Exit Anti crush roll condition (see attached crush roll report)
-
Dimension tolerance (+/- 3mm)
-
Cut quality (serrated or flat)
-
Cut quality ('angel hairs' visible)
-
Exit brush condition (steel brush, plastic brush or steel fingers)
-
Vacuum belt condition
Chop Unit Lower
-
Infeed Anti crush roll condition (see attached crush roll report)
-
Exit Anti crush roll condition (see attached crush roll report)
-
Dimension tolerance (+/- 3mm)
-
Cut quality (serrated or flat)
-
Cut quality ('angel hairs' visible)
-
Exit brush condition (steel brush, plastic brush or steel fingers)
-
Vacuum belt condition
Chop Unit Middle
-
Infeed Anti crush roll condition (see attached crush roll report)
-
Exit Anti crush roll condition (see attached crush roll report)
-
Dimension tolerance (+/- 3mm)
-
Cut quality (serrated or flat)
-
Cut quality ('angel hairs' visible)
-
Exit brush condition (steel brush, plastic brush or steel fingers)
-
Vacuum belt condition
Upper, Middle, Down Stackers
Upper Stacker
-
Anti crush roll condition (see attached crush roll report)
-
Shingle presentation (+/- 10mm prevents possible damage to leading edge)
-
Stack quality (presentation should be square & tidy to assist the next process)
-
Belt or roller outfeed?
-
Separation system - (separates cleanly at each specified block)
Middle Stacker
-
Anti crush roll condition (see attached crush roll report)
-
Shingle presentation (+/- 10mm prevents possible damage to leading edge)
-
Stack quality (presentation should be square & tidy to assist the next process)
-
Belt or roller outfeed?
-
Separation system - (separates cleanly at each specified block)
Lower Stacker
-
Anti crush roll condition (see attached crush roll report)
-
Shingle presentation (+/- 10mm prevents possible damage to leading edge)
-
Stack quality (presentation should be square & tidy to assist the next process)
-
Belt or roller outfeed?
-
Separation system - (separates cleanly at each specified block)
Crushless Wheels
-
Upper chop knife & stacker (see attached crushless wheels report)
-
Middle chop knife & stacker (see attached crushless wheels report)
-
Lower chop knife & stacker (see attached crushless wheels report)
-
E&L bridge & facer outfeed (see attached crushless wheels report)
-
E&L slitter scorer (see attached crushless wheels report)
Corrugator Rolls
- Corrugator Roll
-
Roll number
-
Profile
-
Coating thickness in microns (see attached roll report for details)
-
Profile height in mm (see attached roll report for details)
-
Comments:
Soak Off Report
-
Result (see pictures & attached report)
-
Comment
Starch Plant & Kitchen
-
Starch type / Supplier
-
Solid content S/F
-
Solid content D/G
-
Anti-foam
-
Biocide (are bacteria tests regularly undertaken)?
-
Caustic
-
Water proofer
-
Starch Booster
-
Borax IBC
-
Is the overall cleanliness & housekeeping in the starch kitchen of a suitable standard?
General Items
-
Preventative Maintenance System - is there a suitable & sufficient PMI system that demonstrates regular scheduled maintenance? Can the results of this be seen in the downtime numbers (=or< 5%)?
-
Housekeeping (Documented Cleaning Schedule) - is the machine and its surrounding areas in a clean and orderly state?
Summary/Safety/Reference Documents
Safety
-
Safety Observations
Reference/Guidance Attachments
-
Guidance doc. type or description (attach media)
Summary/Focus Points/Closing Meeting
-
Summary & Key Focus Points
-
Closing Meeting Attendees:
