Creagh Concrete Quarry Inspection (Rev. 2)

• Date Time

  Date

• Audit Title

• Client / Site

• Conducted on

  Date

• Prepared by

• Quarry Manager

• Divisional Director

• Location
  Address

• 1. Are all findings from previous inspection closed out?

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

2. Documentation

• Health & Safety Policy on display and in date

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Organisational chart up to date and displayed

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Roles & Responsibilities identified

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Letter of appointment displayed and signed

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Geo-tech Survey complete

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Traffic Management Plan in place

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

3. Training

• Quarry Managers training in place

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Tip & Excavation training in place

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Quarry operatives training in place

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• First Aid training in place

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Fire Marshall training in place

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Emergency training in place

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

4. Legislation Documentation

• Risk Assessments

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• COSHH assessments

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Safe System of Work

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Method Statements

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Individual procedures for all operations communicated and signed up

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Permit to Work procedures

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Lock out tag procedures in place

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Visitor control

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Working at Height procedures

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Inductions

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Toolbox talks (twice monthly)

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Quarterly H&S Meeting minutes filed

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Noise /Dust/Vibration assessments carried out

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Health Awareness / Health Surveillance

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

5. Control of Contractors

• Risk Assessments & Method Statements

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Permit to Work

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Training

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Induction

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

6. Site Welfare

• Canteen facilities

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Facilities for drying clothes

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Washing / Toilet Facilities

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

7. Fire & Emergency

• Cylinders upright & secure

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Emergency Plan & Numbers displayed

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Fire exits clear

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Fire Extinguishers Serviced and full

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Welding screens available

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• First Aid Facilities & Provision

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

8. Hazardous Substances

• Eyewash available in chemical use area

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Flammable stored appropriately

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Fuel bowser free from leaks

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Minimum amount of chemicals used at workstations

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Oil filters / absorbent so placed in appropriate bins

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Spill kits available / special waste disposed of properly

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Storage & Labelling adequate for all chemicals

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• All substances bundled adequately

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

9. Plant / Lifting Equipment

• Mobile crusher adequately guarded

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Access to conveyors & plant clear

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• LOLER Certs available?

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Have Lifting accessories been tested every six months?

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• All plant guarded

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Excavation platforms adequate & safe distance from face

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Vehicle pre-ops completed & closed out

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Fixed and Mobile Plant pre-ops completed

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Vehicles operated in safe manner

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Reversing bleepers and camera on mobile plant operational

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Maintenance records of all plant recorded

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Weekly brake test on all plant carried out and recorded on fixed plant & quarterly extended brake tests carried out

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

10. Power Tools/ Electricity/ Inspections

• Fixed wire testing carried out every 6 months?

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Equipment PAT tested and records available annually

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Lighting adequate in work areas

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

11. Signage

• Adequate warning signage

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Adequate speed signs

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• First Aid Signage 2

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Fire / Emergency Signage

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Lift buoys available

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

12. Working Area - Quarry Inspections

• Quarry Inspection Sheets completed?

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Aggregate storage adequate

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Roadways - clean and clear of spillage / obstructions / defined

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Dust suppression

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Housekeeping / Material Storage

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Leading Edge Protection 1.5m

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Quarry face stable (7m - Gravel) (15m Blasting

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Manual handling Controls

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Vibration Controls

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

13. Environmental Controls

• Drip trays used

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Spill kits in place

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• No machinery leaking oil

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Correct storage and bunding of IBCs

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

14. Waste Management

• Waste documentation, (waste carriers licence, transfer notes, final destination licence) storage, recycling

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

15. Environmental Management

• Water Quality results within parameters?

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

• Environmental logs, discharge consent, silt management, interceptors

  Compliant

  Major NCR

  Minor NCR

  Opportunity for Improve

  N/A

Sign off

• Auditee to sign

  Sign

• Auditor to sign

  Sign

Audit Summary