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Title Page
Document No.
Audit Title
Conducted on
Shift audited
Product audited
Auditor
Auditee
Previous non-conformances
Instruction
Audit Instructions and Scoring Info.
Inform section team leader and/or supervisor as early as possible before audit. The audit is to be performed with the section team leader/supervisor
For each relevant part of the process, thoroughly read the related documentation before answering any questions. This includes the control plan, PFMEA, process instructions and previous audits/corrective actions.
Fill in the score for each section: 0 - not to minimum required standard. 1 - to minimum requirements but not to the expected standard 2 - To the expected standard 3 - Exceeds the expected standard N/A - Not applicable
Additional information is required to provide evidence for the score given, in the form of a comment and photograph
Documentation
The relevant Control plan is available
Control plan revision number
Control plan revision date
The relevant PFMEA is accessible
PFMEA revision number
PFMEA revision date
General Bay 5
Operator audited (where applicable)
Correct PPE is being worn
Process instruction info (description + number)
Work instructions are available
work instructions are up to date
All parts awaiting process are in the designated areas
All parts awaiting process are correctly stacked
crane check and safety check sheets are present and up to date
Housework is completed to standard
Lighting grade is to standard in each area
Rework/Scrap tickets are filled out to standard and part is highlighted accordingly
Scrap is moved to airlock when required
Parts have designated areas which are adhered to
Band Saw
Operator audited
All material for remelt is separated correctly
All required hand tools are readily available
Operator is using bandsaw correctly and safely
Waste material store and removal
Sample parts are consistently and clearly separated from normal process
Correct feeder heights are left on the part consistently
First inspection
Operator audited
Process instruction info (description + info)
Work instructions are available and up to date.
All necessary gauges are accessable
Gauges are in good condition.
Inspected parts are clearly separated
Melt reference engraving eligibility and depth
The inspection process is consistent.
Robot Fettling
Saw changes are scheduled and recorded
Jigs are kept in good condition and checked regularly
Gauges are in good condition within calibration
Jigs torqued correctly
The scrap conveyer processing is to standard
Fine finishing
First off checks are completed to standard
All required gauges are available
Gauges are in good condition
All required hand tools are available.
Tools are kept in good condition
All master samples in good condition
Shot Blast
Parts are loaded into the Shot blaster correctly
Excess shot is removed from the part sufficiently
Scheduled parts are sent to X-ray and Pressure test
Weld + Pressure Test
All weld equipment is available
Pressure test equipment
Safety conditions adhered to during welding process.
Pressure test jigs are kept in good condition.
Process analysis
Are process specific targets and KPI's monitored?
Are the KPI's recorded to allow analysis?
When deviations from product / process requirements are realised are causes analysed and corrective actions checked for efficiency
Are the targets set realistic?
Are products and process audited regularly?
Date of last product audit
Anonymous
Fettling and finishing process audit
The audit follows through a general section covering the entire process followed by process specific sections for each area.
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You should independently determine whether the template is suitable for your circumstances.
