Audit

Area 1 - operators computer station

Is the general waste bin clean and suitable for use?

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Is the operator station free from overhead dust?

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Are the benches free from non-essential material 5S?

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Are the drawers free from potential foreign matter? (Ear plugs, personal items)

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Is the area free from extraneous matter? Ie masking tape used as a quick fix.

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Are the floors under the work station clean and free from foreign matter?

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Is the area free from single use cleaning equipment? (Chux, scourers)

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Are the walls clean and free from dust?

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Are the anti fatigue mats clean and in a good condition?

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General comments

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Area 2 - machine operating area

Is the overhead pipe work clean?

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Check the integrity of the Perspex and light covers around the filling lines. Are the intact?

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Is the area free from product? No product remains in the machine after the clean - look from the bottom to the top, including underneath.

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Is the area free from packaging material? Cups etc.

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Is the area free from excess grease?

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Is the area free from extraneous matter? Ie masking tape used as a quick fix.

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Are the floors under and around the filler clean and free foreign matter?

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General comments

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Area 3 - overcap/foil area

Are the hoses clean an wound up when not in use?

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Are the chemicals at the chemical station being stored correctly?

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Check the integrity of the Perspex and light covers around the filling lines. Are the intact?

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Is the area free from product? No product remains in the machine after the clean - look from the bottom to the top, including underneath

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Is the area free from packaging material? Foils, overcaps etc

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Is the area free from excess grease?

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Is the area free from extraneous matter? Ie masking tape used as a quick fix.

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Are the floors under and around the filler clean and free foreign matter?

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Have you taken swabs from point E?

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Are the conveyors clean and free from product?

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General comments

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Area 4 - net weight/conveyor area

Are the walls clean and free from dust?

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Is the cleaning equipment being stored correctly and in good condition?

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Is the area free from product and dust? look from the bottom to the top, including underneath

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Is the area free from packaging material? Plastic, cardboard, foils etc

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Is the area free from extraneous matter? Ie masking tape used as a quick fix.

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Are the floors under and around the area clean and free foreign matter?

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General comments

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Area 5 - check weigher area

Are the walls clean and free from dust?

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Check the integrity of the Perspex around the area. Are the intact?

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Is the area free from product and waste?

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Is the area free from excess grease?

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Is the area free from extraneous matter? Ie masking tape used as a quick fix.

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Are the floors under and around the filler clean and free foreign matter?

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Is the conveyor area clean and free from product residue? Look underneath

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General comments

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Area 6 - conveyor area

Is the area free from extraneous matter? Ie masking tape used as a quick fix.

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Are the floors under and around the area clean and free foreign matter?

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Is the conveyor area clean and free from product residue and dust? Look underneath

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Is the drain cleaning bucket and brush in the correct location, clean and fit for use?

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Is the PPE area clean?

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Is the PPE area stocked with PPE fit for use?

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Are the chemicals being stored correctly?

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Are the hoses clean and wound up when not in use?

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General comments

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Area 7 - packer entry/merger area, west side

Check the integrity of the Perspex around the area. Is it intact and free from cracks?

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Is the area free from extraneous matter? Ie masking tape used as a quick fix.

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Are the floors under and around the area clean and free foreign matter?

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Is the conveyor area clean and free from product residue? Look underneath

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Is the area free from excess grease?

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General comments

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Area 8 - packer area west side

Check the integrity of the Perspex around the area. Is it intact and free from cracks?

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Is the area free from extraneous matter? Ie masking tape used as a quick fix.

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Is the top of the packer clean and free from dust?

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Are the floors under and around the packer clean and free foreign matter?

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Is the conveyor area clean and free from product residue? Look underneath

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Is the area free from packaging material? Cardboard dust etc.

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Is the bin clean and suitable for use?

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General comments

General comments

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Area 9 - packer exit west side

Is the area free from glue 'spiderwebs'?

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Are the walls clean and free from dust?

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Is the area free from packaging material? Cardboard dust etc.

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Is the conveyor area clean and free from product residue? Look underneath

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Are the floors under and around the packer clean and free foreign matter?

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Is the area free from product? No product remains in the machine after the clean - look from the bottom to the top, including underneath

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Is the cardboard bin clean and suitable for use?

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Is the pallet lift clean and free from rust and peeling paint?

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Is the ceiling in the packing area clean?

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Is the hose clean and wound up when not in use?

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General comments

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Area 10 - x Ray area north side

Is the area free from glue 'spiderwebs'?

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Is the rapid roller door clean?

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Is the drain under the rapid roller door clean and free from foreign matter?

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Is the spiral conveyor area clean and free from dust?

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Is the air hose wound up?

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Is the area free from packaging material? Cardboard dust etc.

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Are the floors under and around the area clean and free from foreign matter?

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Is the hose clean and wound up when not in use?

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Does the hand wash station have soap and paper towel?

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General comments

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Area 11 - x Ray area south side/carton area of the packer

Is the area free from extraneous matter? Ie masking tape used as a quick fix.

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Are the floors under and around the area clean and free from foreign matter?

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Is the conveyor area clean and free from product residue? Look underneath

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Is the pallet lift clean and fit for use? Free from rust and peeling paint

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Is the trolley at the x Ray clean and free from clutter?

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Check the integrity of the Perspex and light covers around the filling lines. Are the intact?

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General comments

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Area 12 - packer east side

Is the packer clean and free from product waste?

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Check the integrity of the Perspex and light covers around the filling lines. Are the intact?

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Is the top of the packer clean and free from dust?

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Is the area free from packaging material? Cardboard dust etc.

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Are the floors under and around the area clean and free from foreign matter?

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Is the area free from excess grease?

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Is the area free from extraneous matter? Ie masking tape used as a quick fix.

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General comments

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Area 13 - trepko packer area

Are the floors under and around the area clean and free from foreign matter?

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Is the Trepko packer clean and free from dust?

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General comments

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Area 14 - packer entry/ merger area east side

Is the area free from extraneous matter? Ie masking tape used as a quick fix.

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Are the floors under and around the area clean and free from foreign matter?

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Is the hose clean and wound up when not in use?

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Check the integrity of the Perspex and light covers around the filling lines. Are they intact?

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General comments

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Area 15 - filler exit area

Are the floors under and around the area clean and free from foreign matter?

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Is the hose wound up and being stored correctly?

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Are the walls in the area clean and free from product and dust?

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Is the area free from packaging material? Cardboard dust etc.

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Is the area free from extraneous matter? Ie masking tape used as a quick fix.

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Is the Perspex clean and free from cracks?

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General comments

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Area 16 - overcap/foil area east side

Is the Perspex clean and free from cracks?

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Is the cleaning equipment being stored correctly?

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Is the area free from extraneous matter? Ie masking tape used as a quick fix.

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Are the floors under and around the area clean and free from foreign matter?

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Are the walls clean?

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General comments

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Area 17 - filling area east side

Are the walls clean?

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Is the area free from extraneous matter? Ie masking tape used as a quick fix.

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Are the floors under and around the area clean and free from foreign matter?

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Check the integrity of the Perspex and light covers around the filling lines. Are the intact?

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Look up, is the overhead area clean?

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General comments

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Area 18 - cup area

Is the area free from packaging material? Plastic, waste etc.

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Are any single use cleaning tools being stored on the line? (Chux, scourers)

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Is the area free from extraneous matter? Ie masking tape used as a quick fix.

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Are the floors under and around the area clean and free from foreign matter?

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Is the hose wound up and not hanging on the ground?

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Is the Perspex clean and free from cracks?

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Is the pallet lift clean and free from rust and cracking paint?

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Has all packaging material been removed from the line?

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General comments

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