Filler G

• Document No.

• Audit Title

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

Area 1 - operators computer station

• Is the general waste bin clean and suitable for use?

  Yes

  No

  N/A

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  Media

• Is the operator station free from overhead dust?

  Yes

  No

  N/A

• Add media

  Media

• Are the benches free from non-essential material 5S?

  Yes

  No

  N/A

• Add media

  Media

• Are the drawers free from potential foreign matter? (Ear plugs, personal items)

  Yes

  No

  N/A

• Add media

  Media

• Is the area free from extraneous matter? Ie masking tape used as a quick fix.

  Yes

  No

  N/A

• Add media

  Media

• Are the floors under the work station clean and free from foreign matter?

  Yes

  No

  N/A

• Add media

  Media

• Is the area free from single use cleaning equipment? (Chux, scourers)

  Yes

  No

  N/A

• Yes

  No

  N/A

• Add media

  Media

• Are the walls clean and free from dust?

  Yes

  No

  N/A

• Add media

  Media

• Are the anti fatigue mats clean and in a good condition?

  Yes

  No

  N/A

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  Media

• General comments

  Yes

  No

  N/A

• Add media

  Media

Area 2 - machine operating area

• Is the overhead pipe work clean?

  Yes

  No

  N/A

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  Media

• Check the integrity of the Perspex and light covers around the filling lines. Are the intact?

  Yes

  No

  N/A

• Add media

  Media

• Is the area free from product? No product remains in the machine after the clean - look from the bottom to the top, including underneath.

  Yes

  No

  N/A

• Add media

  Media

• Is the area free from packaging material? Cups etc.

  Yes

  No

  N/A

• Add media

  Media

• Is the area free from excess grease?

  Yes

  No

  N/A

• Add media

  Media

• Is the area free from extraneous matter? Ie masking tape used as a quick fix.

  Yes

  No

  N/A

• Add media

  Media

• Are the floors under and around the filler clean and free foreign matter?

  Yes

  No

  N/A

• Add media

  Media

• General comments

  Yes

  No

  N/A

• Add media

  Media

Area 3 - overcap/foil area

• Are the hoses clean an wound up when not in use?

  Yes

  No

  N/A

• Add media

  Media

• Are the chemicals at the chemical station being stored correctly?

  Yes

  No

  N/A

• Add media

  Media

• Check the integrity of the Perspex and light covers around the filling lines. Are the intact?

  Yes

  No

  N/A

• Add media

  Media

• Is the area free from product? No product remains in the machine after the clean - look from the bottom to the top, including underneath

  Yes

  No

  N/A

• Add media

  Media

• Is the area free from packaging material? Foils, overcaps etc

  Yes

  No

  N/A

• Add media

  Media

• Is the area free from excess grease?

  Yes

  No

  N/A

• Add media

  Media

• Is the area free from extraneous matter? Ie masking tape used as a quick fix.

  Yes

  No

  N/A

• Add media

  Media

• Are the floors under and around the filler clean and free foreign matter?

  Yes

  No

  N/A

• Add media

  Media

• Have you taken swabs from point E?

  Yes

  No

  N/A

• Add drawing

  Drawing

• Are the conveyors clean and free from product?

  Yes

  No

  N/A

• Add media

  Media

• General comments

  Yes

  No

  N/A

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  Media

Area 4 - net weight/conveyor area

• Are the walls clean and free from dust?

  Yes

  No

  N/A

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  Media

• Is the cleaning equipment being stored correctly and in good condition?

  Yes

  No

  N/A

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  Media

• Is the area free from product and dust? look from the bottom to the top, including underneath

  Yes

  No

  N/A

• Add media

  Media

• Is the area free from packaging material? Plastic, cardboard, foils etc

  Yes

  No

  N/A

• Add media

  Media

• Is the area free from extraneous matter? Ie masking tape used as a quick fix.

  Yes

  No

  N/A

• Add media

  Media

• Are the floors under and around the area clean and free foreign matter?

  Yes

  No

  N/A

• Add media

  Media

• General comments

  Yes

  No

  N/A

• Add media

  Media

Area 5 - check weigher area

• Are the walls clean and free from dust?

  Yes

  No

  N/A

• Add media

  Media

• Check the integrity of the Perspex around the area. Are the intact?

  Yes

  No

  N/A

• Add media

  Media

• Is the area free from product and waste?

  Yes

  No

  N/A

• Add media

  Media

• Is the area free from excess grease?

  Yes

  No

  N/A

• Add media

  Media

• Is the area free from extraneous matter? Ie masking tape used as a quick fix.

  Yes

  No

  N/A

• Add media

  Media

• Are the floors under and around the filler clean and free foreign matter?

  Yes

  No

  N/A

• Add media

  Media

• Is the conveyor area clean and free from product residue? Look underneath

  Yes

  No

  N/A

• Add media

  Media

• General comments

  Yes

  No

  N/A

• Add media

  Media

Area 6 - conveyor area

• Is the area free from extraneous matter? Ie masking tape used as a quick fix.

  Yes

  No

  N/A

• Add media

  Media

• Are the floors under and around the area clean and free foreign matter?

  Yes

  No

  N/A

• Add media

  Media

• Is the conveyor area clean and free from product residue and dust? Look underneath

  Yes

  No

  N/A

• Add media

  Media

• Is the drain cleaning bucket and brush in the correct location, clean and fit for use?

  Yes

  No

  N/A

• Add media

  Media

• Is the PPE area clean?

  Yes

  No

  N/A

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  Media

• Is the PPE area stocked with PPE fit for use?

  Yes

  No

  N/A

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  Media

• Are the chemicals being stored correctly?

  Yes

  No

  N/A

• Add media

  Media

• Are the hoses clean and wound up when not in use?

  Yes

  No

  N/A

• Add media

  Media

• General comments

  Yes

  No

  N/A

• Add media

  Media

Area 7 - packer entry/merger area, west side

• Check the integrity of the Perspex around the area. Is it intact and free from cracks?

  Yes

  No

  N/A

• Add media

  Media

• Is the area free from extraneous matter? Ie masking tape used as a quick fix.

  Yes

  No

  N/A

• Add media

  Media

• Are the floors under and around the area clean and free foreign matter?

  Yes

  No

  N/A

• Add media

  Media

• Is the conveyor area clean and free from product residue? Look underneath

  Yes

  No

  N/A

• Add media

  Media

• Is the area free from excess grease?

  Yes

  No

  N/A

• Add media

  Media

• General comments

  Yes

  No

  N/A

• Add media

  Media

Area 8 - packer area west side

• Check the integrity of the Perspex around the area. Is it intact and free from cracks?

  Yes

  No

  N/A

• Add media

  Media

• Is the area free from extraneous matter? Ie masking tape used as a quick fix.

  Yes

  No

  N/A

• Add media

  Media

• Is the top of the packer clean and free from dust?

  Yes

  No

  N/A

• Add media

  Media

• Are the floors under and around the packer clean and free foreign matter?

  Yes

  No

  N/A

• Add media

  Media

• Is the conveyor area clean and free from product residue? Look underneath

  Yes

  No

  N/A

• Add media

  Media

• Is the area free from packaging material? Cardboard dust etc.

  Yes

  No

  N/A

• Add media

  Media

• Is the bin clean and suitable for use?

  Yes

  No

  N/A

• Add media

  Media

• General comments

  Yes

  No

  N/A

• General comments

  Yes

  No

  N/A

• Add media

  Media

• Add media

  Media

Area 9 - packer exit west side

• Is the area free from glue 'spiderwebs'?

  Yes

  No

  N/A

• Add media

  Media

• Are the walls clean and free from dust?

  Yes

  No

  N/A

• Add media

  Media

• Is the area free from packaging material? Cardboard dust etc.

  Yes

  No

  N/A

• Add media

  Media

• Is the conveyor area clean and free from product residue? Look underneath

  Yes

  No

  N/A

• Add media

  Media

• Are the floors under and around the packer clean and free foreign matter?

  Yes

  No

  N/A

• Add media

  Media

• Is the area free from product? No product remains in the machine after the clean - look from the bottom to the top, including underneath

  Yes

  No

  N/A

• Add media

  Media

• Is the cardboard bin clean and suitable for use?

  Yes

  No

  N/A

• Add media

  Media

• Is the pallet lift clean and free from rust and peeling paint?

  Yes

  No

  N/A

• Add media

  Media

• Is the ceiling in the packing area clean?

  Yes

  No

  N/A

• Add media

  Media

• Is the hose clean and wound up when not in use?

  Yes

  No

  N/A

• Add media

  Media

• General comments

  Yes

  No

  N/A

• Add media

  Media

Area 10 - x Ray area north side

• Is the area free from glue 'spiderwebs'?

  Yes

  No

  N/A

• Add media

  Media

• Is the rapid roller door clean?

  Yes

  No

  N/A

• Add media

  Media

• Is the drain under the rapid roller door clean and free from foreign matter?

  Yes

  No

  N/A

• Add media

  Media

• Is the spiral conveyor area clean and free from dust?

  Yes

  No

  N/A

• Add media

  Media

• Is the air hose wound up?

  Yes

  No

  N/A

• Add media

  Media

• Is the area free from packaging material? Cardboard dust etc.

  Yes

  No

  N/A

• Add media

  Media

• Are the floors under and around the area clean and free from foreign matter?

  Yes

  No

  N/A

• Add media

  Media

• Is the hose clean and wound up when not in use?

  Yes

  No

  N/A

• Add media

  Media

• Does the hand wash station have soap and paper towel?

  Yes

  No

  N/A

• Add media

  Media

• General comments

  Yes

  No

  N/A

• Add media

  Media

Area 11 - x Ray area south side/carton area of the packer

• Is the area free from extraneous matter? Ie masking tape used as a quick fix.

  Yes

  No

  N/A

• Add media

  Media

• Are the floors under and around the area clean and free from foreign matter?

  Yes

  No

  N/A

• Add media

  Media

• Is the conveyor area clean and free from product residue? Look underneath

  Yes

  No

  N/A

• Add media

  Media

• Is the pallet lift clean and fit for use? Free from rust and peeling paint

  Yes

  No

  N/A

• Add media

  Media

• Is the trolley at the x Ray clean and free from clutter?

  Yes

  No

  N/A

• Add media

  Media

• Check the integrity of the Perspex and light covers around the filling lines. Are the intact?

  Yes

  No

  N/A

• Add media

  Media

• General comments

  Yes

  No

  N/A

• Add media

  Media

Area 12 - packer east side

• Is the packer clean and free from product waste?

  Yes

  No

  N/A

• Add media

  Media

• Check the integrity of the Perspex and light covers around the filling lines. Are the intact?

  Yes

  No

  N/A

• Add media

  Media

• Is the top of the packer clean and free from dust?

  Yes

  No

  N/A

• Add media

  Media

• Is the area free from packaging material? Cardboard dust etc.

  Yes

  No

  N/A

• Add media

  Media

• Are the floors under and around the area clean and free from foreign matter?

  Yes

  No

  N/A

• Add media

  Media

• Is the area free from excess grease?

  Yes

  No

  N/A

• Add media

  Media

• Is the area free from extraneous matter? Ie masking tape used as a quick fix.

  Yes

  No

  N/A

• Add media

  Media

• General comments

  Yes

  No

  N/A

• Add media

  Media

Area 13 - trepko packer area

• Are the floors under and around the area clean and free from foreign matter?

  Yes

  No

  N/A

• Add media

  Media

• Is the Trepko packer clean and free from dust?

  Yes

  No

  N/A

• Add media

  Media

• General comments

  Yes

  No

  N/A

• Add media

  Media

Area 14 - packer entry/ merger area east side

• Is the area free from extraneous matter? Ie masking tape used as a quick fix.

  Yes

  No

  N/A

• Add media

  Media

• Are the floors under and around the area clean and free from foreign matter?

  Yes

  No

  N/A

• Add media

  Media

• Is the hose clean and wound up when not in use?

  Yes

  No

  N/A

• Add media

  Media

• Check the integrity of the Perspex and light covers around the filling lines. Are they intact?

  Yes

  No

  N/A

• Add media

  Media

• General comments

  Yes

  No

  N/A

• Add media

  Media

Area 15 - filler exit area

• Are the floors under and around the area clean and free from foreign matter?

  Yes

  No

  N/A

• Add media

  Media

• Is the hose wound up and being stored correctly?

  Yes

  No

  N/A

• Add media

  Media

• Are the walls in the area clean and free from product and dust?

  Yes

  No

  N/A

• Add media

  Media

• Is the area free from packaging material? Cardboard dust etc.

  Yes

  No

  N/A

• Add media

  Media

• Is the area free from extraneous matter? Ie masking tape used as a quick fix.

  Yes

  No

  N/A

• Add media

  Media

• Is the Perspex clean and free from cracks?

  Yes

  No

  N/A

• Add media

  Media

• General comments

  Yes

  No

  N/A

• Add media

  Media

Area 16 - overcap/foil area east side

• Is the Perspex clean and free from cracks?

  Yes

  No

  N/A

• Add media

  Media

• Is the cleaning equipment being stored correctly?

  Yes

  No

  N/A

• Add media

  Media

• Is the area free from extraneous matter? Ie masking tape used as a quick fix.

  Yes

  No

  N/A

• Add media

  Media

• Are the floors under and around the area clean and free from foreign matter?

  Yes

  No

  N/A

• Add media

  Media

• Are the walls clean?

  Yes

  No

  N/A

• Add media

  Media

• General comments

  Yes

  No

  N/A

• Add media

  Media

Area 17 - filling area east side

• Are the walls clean?

  Yes

  No

  N/A

• Add media

  Media

• Is the area free from extraneous matter? Ie masking tape used as a quick fix.

  Yes

  No

  N/A

• Add media

  Media

• Are the floors under and around the area clean and free from foreign matter?

  Yes

  No

  N/A

• Add media

  Media

• Check the integrity of the Perspex and light covers around the filling lines. Are the intact?

  Yes

  No

  N/A

• Add media

  Media

• Look up, is the overhead area clean?

  Yes

  No

  N/A

• Add media

  Media

• General comments

  Yes

  No

  N/A

• Add media

  Media

Area 18 - cup area

• Is the area free from packaging material? Plastic, waste etc.

  Yes

  No

  N/A

• Add media

  Media

• Are any single use cleaning tools being stored on the line? (Chux, scourers)

  Yes

  No

  N/A

• Add media

  Media

• Is the area free from extraneous matter? Ie masking tape used as a quick fix.

  Yes

  No

  N/A

• Add media

  Media

• Are the floors under and around the area clean and free from foreign matter?

  Yes

  No

  N/A

• Add media

  Media

• Is the hose wound up and not hanging on the ground?

  Yes

  No

  N/A

• Add media

  Media

• Is the Perspex clean and free from cracks?

  Yes

  No

  N/A

• Add media

  Media

• Is the pallet lift clean and free from rust and cracking paint?

  Yes

  No

  N/A

• Add media

  Media

• Has all packaging material been removed from the line?

  Yes

  No

  N/A

• Add media

  Media

• General comments

  Yes

  No

  N/A

• Add media

  Media