Title Page

  • Document No.

  • Audit Title

  • Client / Site

  • Conducted on

  • Prepared by

  • Location
  • Personnel

Area 1 Plastic Infeed

  • Is the area free from product? No product remains in the machine after the clean - look from the bottom to the top, including underneath.

  • Add media

  • Add drawing

  • Is the area free from packaging material? Plastic hairs, waste etc.

  • Add drawing

  • Add media

  • Is the area free from excess grease?

  • Add drawing

  • Add media

  • Is the area free from extraneous matter? Ie masking tape used as a quick fix.

  • Add drawing

  • Add media

  • Are the floors under and around the area clean and free foreign matter?

  • Add drawing

  • Add media

  • General

  • Add media

  • Add drawing

Area 2 Plastic forming area

  • Are the electrical cabinets clean and free from dust?

  • Add media

  • Add drawing

  • Is the general waste bin clean and suitable for use?

  • Add drawing

  • Add media

  • Check the integrity of the Perspex and light covers around the filling lines. Are the intact?

  • Add drawing

  • Add media

  • Is the area free from product? No product remains in the machine after the clean - look from the bottom to the top, including underneath

  • Add drawing

  • Add media

  • Is the area free from packaging material? Plastic hairs, waste etc

  • Add drawing

  • Add media

  • Is the area free from excess grease?

  • Add drawing

  • Add media

  • Is the area free from extraneous matter? Ie masking tape used as a quick fix.

  • Add drawing

  • Add media

  • Are the floors under and around the filler clean and free foreign matter?

  • Add drawing

  • Add media

  • General

  • Add media

  • Add drawing

Area 3 main filling area

  • Check the integrity of the Perspex and light covers around the filling lines. Are the intact?

  • Add drawing

  • Add media

  • Is the area free from product? No product remains in the machine after the clean - look from the bottom to the top, including underneath

  • Add drawing

  • Add media

  • Is the area free from packaging material? Plastic hairs, waste etc

  • Add drawing

  • Add media

  • Is the area free from excess grease?

  • Add drawing

  • Add media

  • Is the area free from extraneous matter? Ie masking tape used as a quick fix.

  • Add drawing

  • Add media

  • Are the floors under and around the filler clean and free foreign matter?

  • Add drawing

  • Add media

  • Is the overhead pipe work clean?

  • Add drawing

  • Add media

  • Is the operator cabinet clean and free from product and/or dust?

  • Add drawing

  • Add media

  • Are all water hoses and air hoses free from damage and wound when not in use?

  • Add drawing

  • Add media

  • General

  • Add media

  • Add drawing

Area 4 operator station/filler exit

  • Are all filler trays being stored correctly? (Under the bench)

  • Add drawing

  • Add media

  • Is the area free from single use cleaning equipment? (Chux, scourers)

  • Add drawing

  • Add media

  • Are the drawers free from potential foreign matter? (Ear plugs, personal items)

  • Add media

  • Add drawing

  • Are the benches free from non-essential material 5S?

  • Add media

  • Add drawing

  • Is the sealing head wire brush being stored correctly? Hanging on the hook.

  • Add media

  • Add drawing

  • Is the sealing head wire brush clean, in good condition and fit for purpose? Not damaged bristles, not lost bristles.

  • Add drawing

  • Add media

  • Check the integrity of the Perspex and light covers around the filling lines. Are the intact?

  • Add media

  • Add drawing

  • Is the area free from product? No product remains in the machine after the clean - look from the bottom to the top, including underneath

  • Add media

  • Add drawing

  • Is the area free from packaging material? Plastic hairs, waste etc

  • Add media

  • Add drawing

  • Is the area free from excess grease?

  • Add media

  • Add drawing

  • Is the area free from extraneous matter? Ie masking tape used as a quick fix.

  • Add drawing

  • Add media

  • Are the floors under and around the filler clean and free foreign matter?

  • Add drawing

  • Add media

  • Is the exit conveyor area clean and free from product residue? Look underneath

  • Add media

  • Add drawing

  • Is the paper towel dispenser clean, stocked and free from dust?

  • Add media

  • Add drawing

  • General

  • Add media

  • Add drawing

Area 5 conveyor area

  • Is the area free from extraneous matter? Ie masking tape used as a quick fix.

  • Add drawing

  • Add media

  • Are the floors under and around the filler clean and free foreign matter?

  • Add media

  • Is the conveyor area clean and free from product residue? Look underneath

  • Add drawing

  • Add media

  • Is the hose wound up and being stored correctly ?

  • Add drawing

  • Add media

  • Is the area free from excess grease?

  • Add drawing

  • Add media

  • Is the cleaning equipment being stored correctly, clean and fit for use?

  • Add drawing

  • Add media

  • Are the walls clean?

  • Add media

  • Add drawing

  • Are mats clean, in good condition and being stored correctly?

  • Add media

  • Add drawing

  • General

  • Add media

  • Add drawing

Area 6 line merger area

  • Is the area free from extraneous matter? Ie masking tape used as a quick fix.

  • Add drawing

  • Add media

  • Are the floors under and around the filler clean and free foreign matter?

  • Add drawing

  • Add media

  • Is the conveyor area clean and free from product residue? Look underneath

  • Add drawing

  • Add media

  • Is the area free from packaging material? Cardboard dust etc.

  • Add media

  • Add drawing

  • Are the walls clean and free from dust?

  • Add drawing

  • Add media

  • General

  • Add media

  • Add drawing

Area 7 back end

  • Is the area free from packaging material? Cardboard dust etc.

  • Add drawing

  • Add media

  • Is the conveyor area clean and free from product residue? Look underneath

  • Add media

  • Add drawing

  • Are the floors under and around the area clean and free foreign matter?

  • Add drawing

  • Add media

  • Is the area free from product? No product remains in the machine after the clean - look from the bottom to the top, including underneath

  • Add drawing

  • Add media

  • Is the drain clean and free from foreign matter?

  • Add media

  • Add drawing

  • Are the drain brushes being stored correctly and in good condition?

  • Add media

  • Add drawing

  • General

  • Add media

  • Add drawing

Area 8 mead infeed area/packer exit

  • Are the hoses clean and wound up when not in use?

  • Add media

  • Add drawing

  • Are the chemicals being stored correctly?

  • Add media

  • Add drawing

  • Is the Mead clean and free from product waste?

  • Add drawing

  • Add media

  • Check the integrity of the Perspex and light covers around the filling lines. Are the intact?

  • Add media

  • Add drawing

  • Is the top of the Mead clean and free from dust?

  • Add media

  • Add drawing

  • Is the area free from packaging material? Cardboard dust etc.

  • Add drawing

  • Add media

  • Are the floors under and around the area clean and free from foreign matter?

  • Add drawing

  • Add media

  • Is the spiral conveyer clean and free from glue spiderwebs?

  • Add media

  • Add drawing

  • General

  • Add media

  • Add drawing

Area 9 mead exit/packer infeed

  • Is the paper towel dispenser stocked and clean?

  • Add drawing

  • Add media

  • Is the air hose wound up?

  • Add drawing

  • Add media

  • Is the area free from extraneous matter? Ie masking tape used as a quick fix.

  • Add drawing

  • Add media

  • Are the floors under and around the area clean and free from foreign matter?

  • Add drawing

  • Add media

  • Is the conveyor area clean and free from product residue? Look underneath

  • Add drawing

  • Add media

  • General

  • Add media

  • Add drawing

Area 10 metal detector/transport roller door area

  • Is the packer clean and free from product waste?

  • Add media

  • Add drawing

  • Is the pallet lift clean and fit for use? Free from rust and peeling paint

  • Add drawing

  • Add media

  • Is the area free from packaging material? Cardboard dust etc.

  • Add media

  • Add drawing

  • Are the floors under and around the area clean and free from foreign matter?

  • Add drawing

  • Add media

  • Is the metal detector and labellaire area clean?

  • Add drawing

  • Add media

  • Is the area free from excess grease?

  • Add media

  • Add drawing

  • Is the area free from extraneous matter? Ie masking tape used as a quick fix.

  • Add drawing

  • Add media

  • Is the rapid roller door clean?

  • Add drawing

  • Add media

  • Is the drain under the rapid roller door clean and free from foreign matter?

  • Add drawing

  • Add media

  • General

  • Add media

  • Add drawing

Area 11 carton infeed area (packer)

  • Is the area free from extraneous matter? Ie masking tape used as a quick fix.

  • Add drawing

  • Add media

  • Are the floors under and around the area clean and free from foreign matter?

  • Add drawing

  • Add media

  • Is the area free from packaging material?

  • Add drawing

  • Add media

  • General

  • Add media

  • Add drawing

Area 12 waste conveyor area

  • Is the area free from extraneous matter? Ie masking tape used as a quick fix.

  • Add drawing

  • Add media

  • Are the floors under and around the area clean and free from foreign matter?

  • Add drawing

  • Add media

  • Is the waste conveyor clean?

  • Add drawing

  • Add media

  • Have all waste bins been removed?

  • Add drawing

  • Add media

  • Has all packaging material been removed from the line?

  • Add drawing

  • Add media

  • General

  • Add media

  • Add drawing

Area 13 banderole area

  • Check the integrity of the Perspex and light covers around the filling lines. Are they intact?

  • Add drawing

  • Add media

  • Are the floors under and around the area clean and free from foreign matter?

  • Add drawing

  • Add media

  • General

  • Add media

  • Add drawing

Area 16 conveyor area

  • Is the conveyor area clean and free from product residue? Look underneath.

  • Add drawing

  • Add media

  • Are the floors under and around the area clean and free from foreign matter?

  • Add drawing

  • Add media

  • General

  • Add media

  • Add drawing

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