Audit

Area 1 operator station

Are the benches free from non-essential material 5S?

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Are the drawers free from potential foreign matter? (Ear plugs, personal items)

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Is the area free from extraneous matter? Ie masking tape used as a quick fix.

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Are the floors under the work station clean and free from foreign matter?

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Is the area free from single use cleaning equipment? (Chux, scourers)

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Is all the colour coded cleaning equipment stored correctly and fit for use?

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Are all filler trays being stored correctly? (Under the bench)

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General comments

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Area 2 plastic infeed

Check the integrity of the Perspex and light covers around the filling lines. Are the intact?

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Is the area free from product? No product remains in the machine after the clean - look from the bottom to the top, including underneath.

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Is the area free from packaging material? Plastic hairs, waste etc.

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Is the area free from excess grease?

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Is the area free from extraneous matter? Ie masking tape used as a quick fix.

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Are the floors under and around the filler clean and free foreign matter?

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General comments

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Area 3 pre filler area

Check the integrity of the Perspex and light covers around the filling lines. Are the intact?

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Is the area free from product? No product remains in the machine after the clean - look from the bottom to the top, including underneath

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Is the area free from packaging material? Plastic hairs, waste etc

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Is the area free from excess grease?

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Is the area free from extraneous matter? Ie masking tape used as a quick fix.

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Are the floors under and around the filler clean and free foreign matter?

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General comments

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Area 4 main filling area

Check the integrity of the Perspex and light covers around the filling lines. Are the intact?

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Is the area free from product? No product remains in the machine after the clean - look from the bottom to the top, including underneath

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Is the area free from packaging material? Plastic hairs, waste etc

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Is the area free from excess grease?

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Is the area free from extraneous matter? Ie masking tape used as a quick fix.

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Are the floors under and around the filler clean and free foreign matter?

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Is the overhead pipe work clean?

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Is the operator cabinet clean and free from product and/or dust?

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Is the general waste bin clean and suitable for use?

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Are all water hoses and air hoses free from damage and wound when not in use?

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Is the cabinet/mondo clean and free from product and/or dust?

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General comments

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Area 5 filler exit area

Is the sealing head wire brush being stored correctly? Hanging on the hook.

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Is the sealing head wire brush clean, in good condition and fit for purpose? Not damaged bristles, not lost bristles.

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Check the integrity of the Perspex and light covers around the filling lines. Are the intact?

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Is the area free from product? No product remains in the machine after the clean - look from the bottom to the top, including underneath

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Is the area free from packaging material? Plastic hairs, waste etc

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Is the area free from excess grease?

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Is the area free from extraneous matter? Ie masking tape used as a quick fix.

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Are the floors under and around the filler clean and free foreign matter?

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Is the unjamming tool being stored correctly? Hanging on the hook.

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Is the exit conveyor area clean and free from product residue? Look underneath

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General comments

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Area 6 mondo area

Is the area free from extraneous matter? Ie masking tape used as a quick fix.

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Are the floors under and around the filler clean and free foreign matter?

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Is the conveyor area clean and free from product residue? Look underneath

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Is the paper towel dispenser clean, stocked and free from dust?

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General comments

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Area 7 conveyor area

Is the area free from extraneous matter? Ie masking tape used as a quick fix.

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Are the floors under and around the filler clean and free foreign matter?

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Is the conveyor area clean and free from product residue? Look underneath

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Is the hose wound up and being stored correctly ?

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Are the chemicals at the chemical station being stored correctly?

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Is the area free from excess grease?

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General comments

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Area 8 spiral conveyor area

Is the area free from extraneous matter? Ie masking tape used as a quick fix.

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Are the floors under and around the filler clean and free foreign matter?

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Is the conveyor area clean and free from product residue? Look underneath

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Is the area free from glue 'spiderwebs'?

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Is the area free from packaging material? Cardboard dust etc.

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Is the bin clean and suitable for use?

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Are the walls clean and free from dust?

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Is the hose wound up and being stored correctly?

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General comments

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Area 9 aries infeed area

Is the area free from packaging material? Cardboard dust etc.

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Is the conveyor area clean and free from product residue? Look underneath

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Are the floors under and around the filler clean and free foreign matter?

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Is the area free from product? No product remains in the machine after the clean - look from the bottom to the top, including underneath

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Is the cardboard bin clean and suitable for use?

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Is the pallet lift clean and free from rust and peeling paint?

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General comments

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Area 10 aries exit area

Is the air hose wound up?

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Is the Aries clean and free from product waste?

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Check the integrity of the Perspex and light covers around the filling lines. Are the intact?

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Is the top of the Aries clean and free from dust?

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Is the area free from packaging material? Cardboard dust etc.

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Are the floors under and around the area clean and free from foreign matter?

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General comments

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Area 11 conveyor area

Is the area free from extraneous matter? Ie masking tape used as a quick fix.

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Are the floors under and around the area clean and free from foreign matter?

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Is the conveyor area clean and free from product residue? Look underneath

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Is the trolley clean and free from clutter?

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General comments

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Area 12 packer area

Is the packer clean and free from product waste?

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Check the integrity of the Perspex and light covers around the filling lines. Are the intact?

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Is the pallet lift clean and fit for use? Free from rust and peeling paint

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Is the top of the packer clean and free from dust?

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Is the area free from packaging material? Cardboard dust etc.

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Are the floors under and around the area clean and free from foreign matter?

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Is the metal detector and labellaire area clean?

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Is the area free from excess grease?

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Is the area free from extraneous matter? Ie masking tape used as a quick fix.

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General comments

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Area 13 spiral area

Is the area free from extraneous matter? Ie masking tape used as a quick fix.

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Are the floors under and around the area clean and free from foreign matter?

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Is the rapid roller door clean?

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Is the drain under the rapid roller door clean and free from foreign matter?

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Is the spiral conveyor area clean and free from dust?

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Is the area free from glue 'spiderwebs'?

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General comments

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Area 14 spiral area

Is the area free from extraneous matter? Ie masking tape used as a quick fix.

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Are the floors under and around the area clean and free from foreign matter?

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Is the cleaning equipment being stored correctly and is fit for use?

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Is the spiral conveyor area clean and free from dust?

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Is the area free from glue 'spiderwebs'?

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General comments

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Area 15 packer

Check the integrity of the Perspex and light covers around the filling lines. Are they intact?

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Is the packer clean and free from product waste?

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Are the floors under and around the area clean and free from foreign matter?

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Is the drain cleaning bucket and brush in the correct location, clean and fit for use?

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Is the hose wound up and being stored correctly?

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Are the walls in the area clean and free from product and dust?

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Is the top of the packer clean and free from dust?

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Is the area free from packaging material? Cardboard dust etc.

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Is the area free from extraneous matter? Ie masking tape used as a quick fix.

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General comments

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Area 16 conveyor area

Is the area free from extraneous matter? Ie masking tape used as a quick fix.

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Are the cabinets clean and free from dust?

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Is the conveyor area clean and free from product residue? Look underneath.

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Are the floors under and around the area clean and free from foreign matter?

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General comments

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Area 17 waste area

Is the area free from extraneous matter? Ie masking tape used as a quick fix.

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Are the bins empty and clean?

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Are the chemicals at the chemical station being stored correctly?

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Are the floors under and around the area clean and free from foreign matter?

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Is the conveyor area clean and free from product residue?

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General comments

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Area 18 filler exit

Check the integrity of the Perspex and light covers around the filling lines. Are the intact?

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Is the area free from product? No product remains in the machine after the clean - look from the bottom to the top, including underneath.

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Is the area free from packaging material? Plastic hairs, waste etc.

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Is the area free from excess grease?

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Is the area free from single use cleaning equipment? (Chux, scourers)

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Is the area free from extraneous matter? Ie masking tape used as a quick fix.

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Are the floors under and around the area clean and free from foreign matter?

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Is the exit conveyor area clean and free from product residue? Look underneath.

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General comments

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Area 19 lidding area

Check the integrity of the Perspex and light covers around the filling lines. Are the intact?

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Is the area free from product? No product remains in the machine after the clean - look from the bottom to the top, including underneath.

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Is the area free from packaging material? Plastic hairs, waste etc.

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Is the area free from extraneous matter? Ie masking tape used as a quick fix.

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Is the area free from excess grease?

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Are the floors under and around the area clean and free from foreign matter?

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Is the over head pipe work clean?

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Have you taken swabs from point D and E?

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Is the lidding trolley clean, free from dust and peeling paint?

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General comments

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Area 20 banderole area

Check the integrity of the Perspex and light covers around the filling lines. Are the intact?

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Is the area free from product? No product remains in the machine after the clean - look from the bottom to the top, including underneath

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Is the area free from packaging material? Plastic hairs, waste etc.

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Is the area free from excess grease?

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Is the area free from extraneous matter? Ie masking tape used as a quick fix.

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Are the floors under and around the filler clean and free from foreign matter?

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Is the overhead pipe work clean?

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Has packaging material been removed from the line? (Lid and plastic)

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Is the air hose wound up and not hanging on the ground?

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General comments

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