Title Page
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Document No.
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Audit Title
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Client / Site
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Conducted on
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Prepared by
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Location
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Personnel
Area 1 operator station
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Are the benches free from non-essential material 5S?
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Are the drawers free from potential foreign matter? (Ear plugs, personal items)
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Is the area free from extraneous matter? Ie masking tape used as a quick fix.
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Are the floors under the work station clean and free from foreign matter?
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Is the area free from single use cleaning equipment? (Chux, scourers)
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Is all the colour coded cleaning equipment stored correctly and fit for use?
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Are all filler trays being stored correctly? (Under the bench)
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General comments
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Area 2 plastic infeed
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Check the integrity of the Perspex and light covers around the filling lines. Are the intact?
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Is the area free from product? No product remains in the machine after the clean - look from the bottom to the top, including underneath.
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Is the area free from packaging material? Plastic hairs, waste etc.
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Is the area free from excess grease?
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Is the area free from extraneous matter? Ie masking tape used as a quick fix.
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Are the floors under and around the filler clean and free foreign matter?
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General comments
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Area 3 pre filler area
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Check the integrity of the Perspex and light covers around the filling lines. Are the intact?
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Is the area free from product? No product remains in the machine after the clean - look from the bottom to the top, including underneath
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Is the area free from packaging material? Plastic hairs, waste etc
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Is the area free from excess grease?
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Is the area free from extraneous matter? Ie masking tape used as a quick fix.
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Are the floors under and around the filler clean and free foreign matter?
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General comments
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Area 4 main filling area
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Check the integrity of the Perspex and light covers around the filling lines. Are the intact?
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Is the area free from product? No product remains in the machine after the clean - look from the bottom to the top, including underneath
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Is the area free from packaging material? Plastic hairs, waste etc
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Is the area free from excess grease?
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Is the area free from extraneous matter? Ie masking tape used as a quick fix.
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Are the floors under and around the filler clean and free foreign matter?
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Is the overhead pipe work clean?
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Is the operator cabinet clean and free from product and/or dust?
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Is the general waste bin clean and suitable for use?
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Are all water hoses and air hoses free from damage and wound when not in use?
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Is the cabinet/mondo clean and free from product and/or dust?
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General comments
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Area 5 filler exit area
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Is the sealing head wire brush being stored correctly? Hanging on the hook.
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Is the sealing head wire brush clean, in good condition and fit for purpose? Not damaged bristles, not lost bristles.
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Check the integrity of the Perspex and light covers around the filling lines. Are the intact?
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Is the area free from product? No product remains in the machine after the clean - look from the bottom to the top, including underneath
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Is the area free from packaging material? Plastic hairs, waste etc
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Is the area free from excess grease?
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Is the area free from extraneous matter? Ie masking tape used as a quick fix.
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Are the floors under and around the filler clean and free foreign matter?
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Is the unjamming tool being stored correctly? Hanging on the hook.
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Is the exit conveyor area clean and free from product residue? Look underneath
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General comments
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Area 6 mondo area
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Is the area free from extraneous matter? Ie masking tape used as a quick fix.
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Are the floors under and around the filler clean and free foreign matter?
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Is the conveyor area clean and free from product residue? Look underneath
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Is the paper towel dispenser clean, stocked and free from dust?
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General comments
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Area 7 conveyor area
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Is the area free from extraneous matter? Ie masking tape used as a quick fix.
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Are the floors under and around the filler clean and free foreign matter?
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Is the conveyor area clean and free from product residue? Look underneath
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Is the hose wound up and being stored correctly ?
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Are the chemicals at the chemical station being stored correctly?
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Is the area free from excess grease?
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General comments
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Area 8 spiral conveyor area
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Is the area free from extraneous matter? Ie masking tape used as a quick fix.
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Are the floors under and around the filler clean and free foreign matter?
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Is the conveyor area clean and free from product residue? Look underneath
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Is the area free from glue 'spiderwebs'?
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Is the area free from packaging material? Cardboard dust etc.
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Is the bin clean and suitable for use?
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Are the walls clean and free from dust?
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Is the hose wound up and being stored correctly?
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General comments
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Area 9 aries infeed area
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Is the area free from packaging material? Cardboard dust etc.
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Is the conveyor area clean and free from product residue? Look underneath
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Are the floors under and around the filler clean and free foreign matter?
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Is the area free from product? No product remains in the machine after the clean - look from the bottom to the top, including underneath
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Is the cardboard bin clean and suitable for use?
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Is the pallet lift clean and free from rust and peeling paint?
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General comments
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Area 10 aries exit area
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Is the air hose wound up?
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Is the Aries clean and free from product waste?
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Check the integrity of the Perspex and light covers around the filling lines. Are the intact?
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Is the top of the Aries clean and free from dust?
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Is the area free from packaging material? Cardboard dust etc.
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Are the floors under and around the area clean and free from foreign matter?
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General comments
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Area 11 conveyor area
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Is the area free from extraneous matter? Ie masking tape used as a quick fix.
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Are the floors under and around the area clean and free from foreign matter?
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Is the conveyor area clean and free from product residue? Look underneath
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Is the trolley clean and free from clutter?
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General comments
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Area 12 packer area
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Is the packer clean and free from product waste?
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Check the integrity of the Perspex and light covers around the filling lines. Are the intact?
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Is the pallet lift clean and fit for use? Free from rust and peeling paint
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Is the top of the packer clean and free from dust?
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Is the area free from packaging material? Cardboard dust etc.
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Are the floors under and around the area clean and free from foreign matter?
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Is the metal detector and labellaire area clean?
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Is the area free from excess grease?
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Is the area free from extraneous matter? Ie masking tape used as a quick fix.
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General comments
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Area 13 spiral area
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Is the area free from extraneous matter? Ie masking tape used as a quick fix.
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Are the floors under and around the area clean and free from foreign matter?
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Is the rapid roller door clean?
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Is the drain under the rapid roller door clean and free from foreign matter?
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Is the spiral conveyor area clean and free from dust?
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Is the area free from glue 'spiderwebs'?
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General comments
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Area 14 spiral area
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Is the area free from extraneous matter? Ie masking tape used as a quick fix.
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Are the floors under and around the area clean and free from foreign matter?
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Is the cleaning equipment being stored correctly and is fit for use?
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Is the spiral conveyor area clean and free from dust?
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Is the area free from glue 'spiderwebs'?
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General comments
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Area 15 packer
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Check the integrity of the Perspex and light covers around the filling lines. Are they intact?
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Is the packer clean and free from product waste?
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Are the floors under and around the area clean and free from foreign matter?
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Is the drain cleaning bucket and brush in the correct location, clean and fit for use?
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Is the hose wound up and being stored correctly?
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Are the walls in the area clean and free from product and dust?
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Is the top of the packer clean and free from dust?
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Is the area free from packaging material? Cardboard dust etc.
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Is the area free from extraneous matter? Ie masking tape used as a quick fix.
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General comments
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Area 16 conveyor area
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Is the area free from extraneous matter? Ie masking tape used as a quick fix.
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Are the cabinets clean and free from dust?
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Is the conveyor area clean and free from product residue? Look underneath.
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Are the floors under and around the area clean and free from foreign matter?
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General comments
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Area 17 waste area
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Is the area free from extraneous matter? Ie masking tape used as a quick fix.
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Are the bins empty and clean?
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Are the chemicals at the chemical station being stored correctly?
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Are the floors under and around the area clean and free from foreign matter?
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Is the conveyor area clean and free from product residue?
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General comments
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Area 18 filler exit
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Check the integrity of the Perspex and light covers around the filling lines. Are the intact?
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Is the area free from product? No product remains in the machine after the clean - look from the bottom to the top, including underneath.
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Is the area free from packaging material? Plastic hairs, waste etc.
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Is the area free from excess grease?
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Is the area free from single use cleaning equipment? (Chux, scourers)
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Is the area free from extraneous matter? Ie masking tape used as a quick fix.
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Add media
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Are the floors under and around the area clean and free from foreign matter?
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Is the exit conveyor area clean and free from product residue? Look underneath.
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General comments
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Area 19 lidding area
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Check the integrity of the Perspex and light covers around the filling lines. Are the intact?
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Is the area free from product? No product remains in the machine after the clean - look from the bottom to the top, including underneath.
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Is the area free from packaging material? Plastic hairs, waste etc.
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Is the area free from extraneous matter? Ie masking tape used as a quick fix.
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Is the area free from excess grease?
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Are the floors under and around the area clean and free from foreign matter?
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Is the over head pipe work clean?
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Have you taken swabs from point D and E?
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Is the lidding trolley clean, free from dust and peeling paint?
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General comments
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Area 20 banderole area
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Check the integrity of the Perspex and light covers around the filling lines. Are the intact?
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Is the area free from product? No product remains in the machine after the clean - look from the bottom to the top, including underneath
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Is the area free from packaging material? Plastic hairs, waste etc.
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Add media
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Is the area free from excess grease?
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Add media
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Is the area free from extraneous matter? Ie masking tape used as a quick fix.
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Add media
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Are the floors under and around the filler clean and free from foreign matter?
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Is the overhead pipe work clean?
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Has packaging material been removed from the line? (Lid and plastic)
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Is the air hose wound up and not hanging on the ground?
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General comments
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