Frac Audit

• Location Name

• Conducted on

  Date

• Prepared by

• Location
  Address

• Contractors Present

• Company Man/Foreman/Super Responsible for the Job

Lease Entrance

• Lease gate and cattle guard damaged?

  Safe

  At Risk

  N/A

• Proper signage and sign in sheet at entrance to pad. Ref. API RP 67 2.4.2, API RP 54 5.1-5.4' I.S., API RP 49, RP54 8.41d, 1910.145(c)(2)(I)

  Safe

  At Risk

  N/A

• Medical services, driving directions, first aid kit posted. Ref. 1910.151(b), RP54 4.1-4.3

  Safe

  At Risk

  N/A

Frac Tanks

• Quick connect pipe from fresh water source free of leaks or damage?

  Safe

  At Risk

  N/A

• All lines from manifold into tank secured to tank?

  Safe

  At Risk

  N/A

• Tanks set level?

  Safe

  At Risk

  N/A

• Stairs, handrails, and walkways pinned, connected and not damaged, with no open holes. Ref. RP54 9.3.8, 1910.24(h)

  Safe

  At Risk

  N/A

• Frac tanks grounded. Ref. RP2003 4.5.2

  Safe

  At Risk

  N/A

• Valves double blocked when not in use?

  Safe

  At Risk

  N/A

Hydration Unit

• Suction hoses from frac tank to hydration unit free from abrasions, cuts, and gouges. Hose rated. With factory ends. Ref. RP54 16.1.7<br>

  Safe

  At Risk

  N/A

• Hydration unit in containment?

  Safe

  At Risk

  N/A

• Stairs and walkways free of clutter and undamaged. Hand rails up and pinned. Ref. RP54 9.3.8, 1910.24(h)

  Safe

  At Risk

  N/A

• SDS of all chemicals on site. Ref. 1910.1200

  Safe

  At Risk

  N/A

• Chemicals are properly labeled. Ref. 1910.1200

  Safe

  At Risk

  N/A

• All personnel wearing proper PPE per SDS. Ref. 1910.1200, 1910.132

  Safe

  At Risk

  N/A

• F.E.'s charged, inspected and ready for service. Ref. RP 54 20.3.4, 1910.252(a)(2)(ii)

  Safe

  At Risk

  N/A

• Hydration unit free of leaks?

  Safe

  At Risk

  N/A

• Hoses from hydration to blender free from abrasions, gouges, and cuts. Hose rated to Whip checks installed properly. RP54 16.1.7/ OEM

  Safe

  At Risk

  N/A

Blender

• Blender in containment?

  Safe

  At Risk

  N/A

• Hydraulic hoses in vicinity of turbo sheathed. Ref. RP54 16.1.7

  Safe

  At Risk

  N/A

• Blender free of leaks?

  Safe

  At Risk

  N/A

• Radiation source (densitometer) labeled, closed, and locked. Ref. 1910.1096(j)

  Safe

  At Risk

  N/A

• All personnel wearing proper PPE per SDS. Ref. 1910.1200

  Safe

  At Risk

  N/A

• Valves suction and discharge side double blocked when not in use on.

  Safe

  At Risk

  N/A

• Hoses on discharge side of blender to missile free from abrasions, gouges, and cuts. Whip checks installed properly. Ref. RP54 16.1.7, RP54 9.13.3

  Safe

  At Risk

  N/A

• F.E.'s charged, inspected and ready for service. Ref. 1910.252(a)(2)(ii

  Safe

  At Risk

  N/A

• Stairs and walkway free of clutter and undamaged. Hand rails are up and pinned. Ref. RP54 9.3.8, 1910.24(h)

  Safe

  At Risk

  N/A

• Rotating equipment at sand screw appropriately guarded ref. 1910.219(c)(2)(i)

  Safe

  At Risk

  N/A

• Blender, hydration unit, and sand king caution taped off. Ref. API 5416.1.10

  Safe

  At Risk

  N/A

Sand Kings

• Stairs and walkway free of clutter and undamaged. All open holes on walkways covered. All had rails are up and pinned. Ref. RP54 9.3.8, 1910.24(h)

  Safe

  At Risk

  N/A

• Rotating equipment and belts have all guards. Ref. 1910.219(c)(2)(i)

  Safe

  At Risk

  N/A

• Spotter located at front of sand kings to assist haulers in backing?

  Safe

  At Risk

  N/A

• F.E.'s charged, inspected, and ready for service. Ref. 1910.252(a)(2)(ii)

  Safe

  At Risk

  N/A

• Appropriate PPE worn, P-100 respirators, dust mask. Ref. 1910.132

  Safe

  At Risk

  N/A

• Missile

  Safe

  At Risk

  N/A

• High pressure area only 1 CSS in are to look for leaks while testing or pumping. Ref. API 5416.1.10

  Safe

  At Risk

  N/A

• Hoses on missile free from abrasions, gouges, and cuts. Whip checks installed properly. Ref. RP 54 16.1.7, RP 54 9.13.3

  Safe

  At Risk

  N/A

• All valves have handles?

  Safe

  At Risk

  N/A

• All brackets on missile have bolts and tightened?

  Safe

  At Risk

  N/A

• All iron on missile certified and banded?

  Safe

  At Risk

  N/A

• Hammer unions clean and dressed free of mushrooms. Ref. RP54 12.5.1

  Safe

  At Risk

  N/A

• All valves no in use capped?

  Safe

  At Risk

  N/A

• F.E.'s charged, inspected, and ready for service. Ref. RP 54 20.3.4, 1910.252(a)(2)(ii)

  Safe

  At Risk

  N/A

• Bars available for isolation valves?

  Safe

  At Risk

  N/A

Pump Trucks

• Wheel chokes in place?

  Safe

  At Risk

  N/A

• F.E.'s charged, inspected and ready for service. Ref. RP 54 16.1.10

  Safe

  At Risk

  N/A

• High pressure area only 1 SDS in area to look for leaks while testing or pumping. Caution tape up or no go zone designated. Ref. 1910.219(c)(2)(i)

  Safe

  At Risk

  N/A

• Guards in place over transmission and drive shaft. Ref RP54 16.1.7

  Safe

  At Risk

  N/A

• Hydraulic hoses in vicinity of turbo sheathed?

  Safe

  At Risk

  N/A

• All iron brackets in place and bolted down tightly?

  Safe

  At Risk

  N/A

• All iron on pumps certified, tested, and banded?

  Safe

  At Risk

  N/A

• Hammer unions clean and dressed free of mushrooms. Ref. RP54 12.5.1

  Safe

  At Risk

  N/A

Treating Iron to Well Head

• High pressure are only 1 CSS in area to look for leaks while testing or pumping. Caution tape up or no go zone designated. Ref. RP 54 16.1.10

  Safe

  At Risk

  N/A

• All iron certified, tested, and banded?

  Safe

  At Risk

  N/A

• All hammer unions dressed and ready for service. RP 54 12.5.1

  Safe

  At Risk

  N/A

• All treating lines to well head have flapper style check valve, isolation valve, manifold or tree, and pressure recording device. Ref. RP54 16.1.4

  Safe

  At Risk

  N/A

• All iron and chiksans and blocked to prevent digging into ground. Ref. RP54 12.4.2

  Safe

  At Risk

  N/A

• Down joints are anchored together with line restraints?

  Safe

  At Risk

  N/A

Frac Stack

• Area around hydraulic lines for BOP or hydraulic valves free of leaks. Ref. Manufacturer Recommendation<br>

  Safe

  At Risk

  N/A

• All valves have handles installed and number of turns to open and close on trees.

  Safe

  At Risk

  N/A

• Frac stack has platform installed or man lift on location Ref. RP54 5.5.1

  Safe

  At Risk

  N/A

• Hydraulic valves have 1 male and 1 female fitting?

  Safe

  At Risk

  N/A

• BOP hoses have crush proof sheaths. Ref. RP53 12.5.2

  Safe

  At Risk

  N/A

• Frac head, hydraulic valve, BOP, and B section should be accompanied with test chart. Ref. RP 53 17.3.7

  Safe

  At Risk

  N/A

Wireline

• Unit chocked, positioned 50ft. From well head, and grounded. Ref RP54 13.8.6, RP67 2.9.1, 3.7, RP54 13.2.1

  Safe

  At Risk

  N/A

• F.E.'s charged, inspected, and ready for service. Ref. RP54 16.1.10

  Safe

  At Risk

  N/A

• Lower wire line sheave secured to well head. Ref. RP54 13.4.5

  Safe

  At Risk

  N/A

• Wireline BOP tested in open and closed position. Ref. RP54 13.6.2 & 13.6.3

  Safe

  At Risk

  N/A

• Wireline unit caution taped off. Ref. RP54 12.1.7

  Safe

  At Risk

  N/A

• Wireline personnel maintain 75 ft. Rule from wellhead when testing or pumping. Ref. RP54 16.1.10<br>

  Safe

  At Risk

  N/A

• Are personnel respecting radio silence. Ref RP67 2.6.2.3

  Safe

  At Risk

  N/A

• Is warning given prior to guns being armed ballistically. Ref. 1910.109(e)(5)

  Safe

  At Risk

  N/A

• Are wireline personnel giving Cr/Op clear signals?

  Safe

  At Risk

  N/A

• Lubricator

  Safe

  At Risk

  N/A

• Lubricator marked with permanent serial number. Ref. RP54 13.6.5c

  Safe

  At Risk

  N/A

• Lubricator tested, banded, and inspected on annual basis. Ref. RP54 13.6.2

  Safe

  At Risk

  N/A

• Weight of lubricator marked on lubricator?

  Safe

  At Risk

  N/A

• Lubricator has 2 bleed valves. Ref. RP54 12.5.2

  Safe

  At Risk

  N/A

• Are personnel using tag lines and staying out from under suspended loads. Ref. RP54 6.2.12

  Safe

  At Risk

  N/A

Crane

• Cr/Op certified and knowledgable. Ref. 1910.180(b)(3)

  Safe

  At Risk

  N/A

• Outriggers out and pads under them. Ref. 1910.180(h)(3)(i)(a)

  Safe

  At Risk

  N/A

• Is boom angle to great for load. Ref. 1910.180(h)(1)(i)

  Safe

  At Risk

  N/A

• Cones out to identify swing path. Ref. 1910.180(h)(3)(iii)(b)

  Safe

  At Risk

  N/A

• Cr/Op has performed daily inspection. Ref. 1910.180(d)(2)(i)

  Safe

  At Risk

  N/A

• Annual inspection on crane is up to date. Ref. 1910.180(d)(2)(ii)

  Safe

  At Risk

  N/A

• Cr/Op remains at controls while lubricator is unsecured. Ref. 1910.180(h)(4)(i)

  Safe

  At Risk

  N/A

• Cr/Op understands signals given by wireline. Ref. 1926.201(b)

  Safe

  At Risk

  N/A

• F.E.'s charged, inspected, and ready for service. Ref. RP54 16.1.10

  Safe

  At Risk

  N/A

• Cr/Op clear of area when testing or pumping. Ref. Rap54 16.1.10

  Safe

  At Risk

  N/A

Closing Unit

• Closing unit is free of leaks

  Safe

  At Risk

  N/A

• Connections have 1 male end & 1 female end

  Safe

  At Risk

  N/A

• Open/Close clearly marked on handle. Ref. RP54 7.2.2

  Safe

  At Risk

  N/A

• Closing unit 50 ft. Min. From well head. RP54 7.2.2

  Safe

  At Risk

  N/A

• Valve hand has direct line of sight to well head

  Safe

  At Risk

  N/A

• Safe

  At Risk

  N/A

• Closing unit has crush resistant over hoses. Ref. RP53 12.5.2

  Safe

  At Risk

  N/A

Light Plants/Generators

• Rig lighting and fixtures shall be of appropriate electrical classification for the area in which they are located. Ref. RP54 9.14.6, RP 500

  Safe

  At Risk

  N/A

• Light fixtures should be placed Nd maintained to provide illumination for work areas. Ref. RP54 9.14.7

  Safe

  At Risk

  N/A

• Light plants/generators shall be placed 100ft. From well. Ref. RP54 9.14.2

  Safe

  At Risk

  N/A

• All electrical extension cords shall be properly insulated and plugs shall be in good condition. Ref. RP54 9.14.5

  Safe

  At Risk

  N/A

• Repairs shall not be made on light plants unless LOTO is performed and person is qualified. Ref. RP54 9.14.9

  Safe

  At Risk

  N/A

Eye Wash Trailer

• Personnel know where eyewash trailer is located. Ref. 1910.151, Z358.1.5.4.2, RP54 4.4.1

  Safe

  At Risk

  N/A

• Trailer clearly marked. Ref. Z358.1 5.4.3, 1910.145(c)(2)(i)

  Safe

  At Risk

  N/A

• Tanks are full and have been tested daily. Ref. Z358.1 4.1.4

  Safe

  At Risk

  N/A

• Water flows freely from eye wash and shower. Ref. Z358.1 5.1.6 & 4.1.4

  Safe

  At Risk

  N/A

Personnel

• All personnel on pad wearing proper PPE.

  Safe

  At Risk

  N/A

• Personnel with less than 90 days e period e are assigned a mentor. Ref. RP54 6.1.7

  Safe

  At Risk

  N/A

• Each company on pad has JSA for their job. Ref. RP54 6.1.7

  Safe

  At Risk

  N/A

• SIMOPS is being coordinated through Co/ Man. Ref. RP54 6.1.7

  Safe

  At Risk

  N/A

• Personnel using spotters when backing

  Safe

  At Risk

  N/A

• Personnel using tag lines. Ref. 1910.180(h)3()(vi), RP54 6.2.12

  Safe

  At Risk

  N/A

• Crews communicating well.

  Safe

  At Risk

  N/A

• All personnel sign in and out when entering/ exiting pad. Ref. 1910.38(c)(4)

  Safe

  At Risk

  N/A

• Personnel use designated smoking area. Rf. RP54 7.1.2-3

  Safe

  At Risk

  N/A

• All personnel operating equipment are trained and certified on that equipment.

  Safe

  At Risk

  N/A

• General housekeeping good. Ref. RP54 6.5.1, 1910.22(a)(1)

  Safe

  At Risk

  N/A

Chemicals

• Acid transport and all other tote tanks in containment?

  Safe

  At Risk

  N/A

• All chemicals clearly labeled with SDS. Ref. 1910.1200(b)(1)

  Safe

  At Risk

  N/A

• All personnel wearing proper PPE per SDS. 1910.1200(b)(i)

  Safe

  At Risk

  N/A

• Yes

  No

  N/A

• All transfer lines are fit for purpose. Ref. manufacturer recommendation

  Safe

  At Risk

  N/A

• Safe

  At Risk

  N/A

Fuel Trucks

• Discharge valves, hose, and nozzles in good condition. Nozzle equipped with auto shut off. Ref. 1910.106(b)

  Safe

  At Risk

  N/A

• Fuel tanks properly labeled on all sides. Ref. RP54 8.4.1d, 1910.1200(f)(4-5)

  Safe

  At Risk

  N/A

• "No Smoking" signs erected on all sides. Ref. RP54 7.1.2-6

  Safe

  At Risk

  N/A

• Vapor release vents elevated& away from ignition source. Ref. 1919.106(b)(2)(iv)(c)

  Safe

  At Risk

  N/A

• General housekeeping. Ref. 1910.22(a)(1)

  Safe

  At Risk

  N/A

• B/C class fire extinguisher available and identified. Ref. 1910.157(c)(1)

  Safe

  At Risk

  N/A

• Contents on NON-FLAMMABLE storage tanks identified on all sides of tank(s). Ref. 1910.145(c)(2)(i)

  Safe

  At Risk

  N/A

• Grounded.

  Safe

  At Risk

  N/A