LEG Completions Frac Audit

• Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Contractors present

Location

• Company

• Is there existing damage to the lease gate and/or cattle guard?

  Pass

  Fail

  N/A

• Is there means to properly sign in/out upon entry/exit of location?

  Yes

  No

  N/A

• Is the location EAP posted?

  Yes

  No

  N/A

• Is proper safety signage posted at entry of location?

  Yes

  No

  N/A

• Is a designated smoking section assigned?

  Yes

  No

  N/A

• Are windsocks in place around location?

  Yes

  No

  N/A

• Additional Comments

Frac Tanks

• Company

• Quick connect pipe from fresh water source free of leaks or damage.

  Yes

  No

  N/A

• Water manifold to tanks free of leaks, all valves to operate present , and in containment if re-use water is used. Ref. I.S.

  Yes

  No

  N/A

• All lines from manifold into tank secured to tank.

  Yes

  No

  N/A

• Tanks set level.

  Yes

  No

  N/A

• Stairs, handrails, and walkways pinned, connected and not damaged, with no open holes. Ref. RP54 9.3.8, 1910.24(h)

  Yes

  No

  N/A

• Frac tanks grounded, if required. Ref. RP2003 4.5.2

  Yes

  No

  N/A

• Valves double blocked when not in use.

  Yes

  No

  N/A

• Additional Comments

Hydration Unit

• Company

• Yes

  No

  N/A

• Suction hoses from frac tank to hydration unit free from abrasions, cuts, and gouges. Hose rated to 100psi. With factory ends. Ref. RP54 16.1.7/OEM

  Yes

  No

  N/A

• Stairs and walkways free of clutter and undamaged. Hand rails up and pinned. Ref. RP54 9.3.8, 1910.24(h)

  Yes

  No

  N/A

• SDS of all chemicals on site. Ref. 1910.1200

  Yes

  No

  N/A

• Chemicals are properly labeled. Ref. 1910.1200

  Yes

  No

  N/A

• All personnel wearing proper PPE per SDS. Ref. 1910.1200, CHK Policy, 1910.132

  Yes

  No

  N/A

• F.E.'s charged, inspected and ready for service. Ref. RP 54 20.3.4, 1910.252(a)(2)(ii)

  Yes

  No

  N/A

• Hydration unit free of leaks.

  Yes

  No

  N/A

• Hoses from hydration to blender free from abrasions, gouges, and cuts. Hose rated to 100 psi with factory ends. Whip checks installed properly. RP54 16.1.7/ OEM

  Yes

  No

  N/A

• Additional Comments

Blender

• Company

• Is the blender within containment?

  Yes

  No

  N/A

• Containment free of holes and sides are up.

  Yes

  No

  N/A

• Hydraulic hoses in vicinity of turbo sheathed. Ref. RP54 16.1.7

  Yes

  No

  N/A

• Blender free of leaks.

  Yes

  No

  N/A

• Radiation source (densitometer) labeled, closed, and locked. Ref. 1910.1096(j)

  Yes

  No

  N/A

• All personnel wearing proper PPE per SDS. Ref. 1910.1200

  Yes

  No

  N/A

• Valves double blocked when not in use on suction and discharge side.

  Yes

  No

  N/A

• Hoses on discharge side of blender to missile free from abrasions, gouges, and cuts. Are hoses rated for the anticipated pressure? Ref. RP54 16.1.7, RP54 9.13.3

  Yes

  No

  N/A

• Are restraints in place on all hoses, and are they properly rated for the application?

  Yes

  No

  N/A

• F.E.'s charged, inspected and ready for service. Ref. 1910.252(a)(2)(ii)

  Yes

  No

  N/A

• Stairs and walkway free of clutter and undamaged. Hand rails are up and pinned. Ref. RP54 9.3.8, 1910.24(h)

  Yes

  No

  N/A

• Rotating equipment at sand screw appropriately guarded ref. 1910.219(c)(2)(i)

  Yes

  No

  N/A

• Are the blender, hydration unit, and silos caution taped off? Ref. API 5416.1.10

  Yes

  No

  N/A

• Additional Comments

Silos/Sand Haulers

• Company

• Are the silo generators grounded properly?

  Yes

  No

  N/A

• Rotating equipment and belts have all guards. Ref. 1910.219(c)(2)(i)

  Yes

  No

  N/A

• Are wheel chocks being used properly by sand haulers?

  Yes

  No

  N/A

• Is respiratory signage in place near the silos?

  Yes

  No

  N/A

• Is there a spotter located at front of silos to assist haulers in backing?

  Yes

  No

  N/A

• F.E.'s charged, inspected, and ready for service. Ref. 1910.252(a)(2)(ii)

  Yes

  No

  N/A

• Appropriate PPE worn, P-100 respirators or better. Ref. 1910.132

  Yes

  No

  N/A

• Additional Comments

Missile

• Company

• Is only 1 authorized person in the high pressure area during operations to look for leaks while testing or pumping? Ref. API 5416.1.10

  Yes

  No

  N/A

• Hoses on missile free from abrasions, gouges, and cuts. Are hoses rated for the anticipated pressure? Ref. RP 54 16.1.7, RP 54 9.13.3

  Yes

  No

  N/A

• Are restraints in place on all hoses? And are they properly rated for the application?

  Yes

  No

  N/A

• Do all valves have handles. Ref. industry standard

  Yes

  No

  N/A

• All brackets on missile have bolts and tightened. Ref. industry standard

  Yes

  No

  N/A

• All iron on missile certified and banded within last 4 months.

  Yes

  No

  N/A

• Hammer unions clean and dressed free of mushrooms. Ref. RP 54 12.5.1

  Yes

  No

  N/A

• Are all valves not in use capped?

  Yes

  No

  N/A

• F.E.'s charged, inspected, and ready for service. Ref. RP 54 20.3.4, 1910.252(a)(2)(ii)

  Yes

  No

  N/A

• All iron between missile and pumps certified, tested, and banded (last 4 months). (Min. 4 chicksans) blocked under chiks. Ref. API 54 12.4.2

  Yes

  No

  N/A

• Bars available for isolation valves.

  Yes

  No

  N/A

• Additional Comments

Pump Trucks

• Company

• Wheel chokes in place. Ref. industry standard

  Yes

  No

  N/A

• F.E.'s charged, inspected and ready for service. Ref. RP 54 16.1.10

  Yes

  No

  N/A

• Is only 1 authorized person in the high pressure area during operations to look for leaks while testing or pumping?

  Yes

  No

  N/A

• Is there caution tape up or no go zone designated?

  Yes

  No

  N/A

• Guards in place over transmission and drive shaft. Ref RP54 16.1.7

  Yes

  No

  N/A

• Hydraulic hoses in vicinity of turbo sheathed.

  Yes

  No

  N/A

• All iron brackets in place and bolted down tightly.

  Yes

  No

  N/A

• All iron on pumps certified, tested, and banded in last 4 months. Ref. RP54 12.5.1

  Yes

  No

  N/A

• Hammer unions clean and dressed free of mushrooms. Ref. RP54 12.5.1

  Yes

  No

  N/A

• Bars for isolation valves readily available.

  Yes

  No

  N/A

• Are all Tri-Max units functional?

  Yes

  No

  N/A

• Additional Comments

Treating Iron to Well Head

• Company

• Is only 1 authorized person in the high pressure area during operations to look for leaks while testing or pumping?

  Yes

  No

  N/A

• Is there caution tape up or no go zone designated?

  Yes

  No

  N/A

• All iron certified, tested, and banded in last 4 months.

  Yes

  No

  N/A

• All hammer unions dressed and ready for service. RP 54 12.5.1

  Yes

  No

  N/A

• All treating lines to well head have flapper style check valve, isolation valve, manifold or tree, and pressure recording device. Ref. RP54 16.1.4 BMP

  Yes

  No

  N/A

• All iron and chiksans and blocked to prevent digging into ground. Ref. RP54 12.4.2

  Yes

  No

  N/A

• Isolation valves have bar readily available. Ref. Industry Standard

  Yes

  No

  N/A

• 3" wheel valves have handles.

  Yes

  No

  N/A

• Where treating iron crosses is the iron rubbing together.

  Yes

  No

  N/A

• Down joints are anchored together with 10k strap.

  Yes

  No

  N/A

• Additional Comments

Well Head

• Company

• Area around hydraulic lines for BOP or hydraulic valves free of leaks. Ref. Manufacturer Recommendation

  Yes

  No

  N/A

• All valves have handles installed and number of turns to open and close on trees.

  Yes

  No

  N/A

• Frac stack has platform installed or man lift on location. Ref. RP54 5.5.1

  Yes

  No

  N/A

• All flanges have all bolts and not short bolted. Ref. RP54 6.4.10

  Yes

  No

  N/A

• Cellar has been cleaned out filled in to CSG valve less than 4 ft. And properly guarded. Ref. API 54 7.1.9, API RP 54 6.7.2

  Yes

  No

  N/A

• Flow back tie in(see FB Checklist)

  Yes

  No

  N/A

• Hydraulic valves have 1 male and 1 female fitting.

  Yes

  No

  N/A

• BOP hoses have crush proof sheaths. Ref. RP53 12.5.2

  Yes

  No

  N/A

• Is the frac head, hydraulic valve, BOP, and B section accompanied with test chart. Ref. RP 53 17.3.7

  Yes

  No

  N/A

• Additional Comments

Wireline

• Company

• Unit chocked, positioned 50ft. From well head, and grounded. Ref RP54 13.8.6, RP67 2.9.1, 3.7, RP54 13.2.1

  Yes

  No

  N/A

• F.E.'s charged, inspected, and ready for service. Ref. RP54 16.1.10

  Yes

  No

  N/A

• Lower wire line sheave secured to well head. Ref. RP54 13.4.5

  Yes

  No

  N/A

• Wireline BOP tested in open and closed position. Ref. RP54 13.6.2 & 13.6.3

  Yes

  No

  N/A

• Wireline unit caution taped off. Ref. RP54 12.1.7

  Yes

  No

  N/A

• Wireline personnel maintain 75 ft. Rule from wellhead when testing or pumping. Ref. RP54 16.1.10, BMP frac standard

  Yes

  No

  N/A

• Are wireline personnel giving crane operator clear signals?

  Yes

  No

  N/A

• Additional Comments

Lubricator

• Company

• Lubricator marked with permanent serial number. Ref. RP54 13.6.5c

  Yes

  No

  N/A

• Lubricator tested, banded, and inspected on annual basis. Ref. RP54 13.6.2

  Yes

  No

  N/A

• Weight of lubricator marked on lubricator. Ref. Manufacturer Recommendation

  Yes

  No

  N/A

• Lubricator has 2 bleed valves. Ref. RP54 12.5.2

  Yes

  No

  N/A

• Personnel check for pressure prior to removing lubricator. Ref. RP 54 12.5.4

  Yes

  No

  N/A

• Lubricator bleed valves cycled after pressure bleed off. Ref. RP54 12.5.11

  Yes

  No

  N/A

• Are personnel using tag lines and staying out from under suspended loads. Ref. RP54 6.2.12

  Yes

  No

  N/A

• Are tag lines being inspected prior to use and free from any damage?

  Yes

  No

  N/A

• Additional Comments

Crane

• Company

• Cr/Op certified and knowledgable. Ref. 1910.180(b)(3)

  Yes

  No

  N/A

• Provide Certification # and Expiration Date:

• Cr/Op has performed a documented daily inspection. Ref. 1910.180(d)(2)(i)

  Yes

  No

  N/A

• Annual inspection on crane is up to date. Ref. 1910.180(d)(2)(ii)

  Yes

  No

  N/A

• Has all rigging equipment been inspected and is it properly rated for the task? (check all wire ropes, sheaves, drum rigging, hardware and attachments) Ref. Industry standard

  Yes

  No

  N/A

• Outriggers out and pads under them. Ref. 1910.180(h)(3)(i)(a)

  Yes

  No

  N/A

• Is the approriate boom angle being used for the weight of the load? Ref. 1910.180(h)(1)(i)

  Yes

  No

  N/A

• Cones out to identify swing path. Ref. 1910.180(h)(3)(iii)(b)

  Yes

  No

  N/A

• Crane is free of leaks. Ref. manufacturer recommendation

  Yes

  No

  N/A

• Cr/Op remains at controls while lubricator is unsecured. Ref. 1910.180(h)(4)(i)

  Yes

  No

  N/A

• Cr/Op clear of area when testing or pumping. Ref. Rap54 16.1.10

  Yes

  No

  N/A

• F.E.'s charged, inspected, and ready for service. Ref. RP54 16.1.10

  Yes

  No

  N/A

• Additional Comments

Accumulator

• Company

• Accumulator is free of leaks.

  Yes

  No

  N/A

• Are Accumulators grounded?

  Yes

  No

  N/A

• Are fire extinguishers in place at each unit?

  Yes

  No

  N/A

• Connections have 1 male end & 1 female end.

  Yes

  No

  N/A

• Are restraints in place on all hoses? And are they properly rated for the application?

  Yes

  No

  N/A

• Open/Close clearly marked on handle. Ref. RP54 7.2.2, RP53 12.5.3f

  Yes

  No

  N/A

• Valve hand waits for signal before operating handle.

  Yes

  No

  N/A

• Accumulator 50 ft. Min. From well head. RP54 7.2.2

  Yes

  No

  N/A

• Valve hand has direct line of sight to well head.

  Yes

  No

  N/A

• Closing unit has crush resistant over hoses. Ref. RP53 12.5.2

  Yes

  No

  N/A

• Additional Comments

Light Plants/Generators

• Company

• Rig lighting and fixtures shall be of appropriate electrical classification for the area in which they are located. Ref. RP54 9.14.6, RP 500

  Yes

  No

  N/A

• Light fixtures should be placed Nd maintained to provide illumination for work areas. Ref. RP54 9.14.7

  Yes

  No

  N/A

• Light plants/generators shall be placed 100ft. From well. Ref. RP54 9.14.2

  Yes

  No

  N/A

• All electrical extension cords shall be properly insulated and plugs shall be in good condition. Ref. RP54 9.14.5

  Yes

  No

  N/A

• Light plants are grounded. Ref. RP 2003

  Yes

  No

  N/A

• Repairs shall not be made on light plants unless LOTO is performed and person is qualified. Ref. RP54 9.14.9

  Yes

  No

  N/A

• Additional Comments

Eye Wash Trailer

• Company

• Personnel know where eyewash trailer is located. Ref. 1910.151, Z358.1.5.4.2, RP54 4.4.1

  Yes

  No

  N/A

• Trailer clearly marked. Ref. Z358.1 5.4.3, 1910.145(c)(2)(i)

  Yes

  No

  N/A

• Tanks are full and have been tested daily. Ref. Z358.1 4.1.4

  Yes

  No

  N/A

• Water flows freely from eye wash and shower. Ref. Z358.1 5.1.6 & 4.1.4

  Yes

  No

  N/A

• Is the eye wash trailer charged and ready for use at all times?

  Yes

  No

  N/A

• Additional Comments

Personnel

• Is all personnel on location wearing the proper PPE for the tasks being done?

  Yes

  No

  N/A

• Are all SSEs assigned a mentor? Ref. RP54 6.1.7

  Yes

  No

  N/A

• Are all personnel H2S awareness trained? Ref. API RP 49 5.1

  Yes

  No

  N/A

• Are all personnel operating equipment trained and certified on that equipment? (manlift, forklift, etc.)

  Yes

  No

  N/A

• Does each company on location have a JSA for their job and it is readily availble in their work area? Ref. RP54 6.1.7

  Yes

  No

  N/A

• SIMOPS is being coordinated through Co/Man. Ref. RP54 6.1.7

  Yes

  No

  N/A

• Personnel using spotters when backing.

  Yes

  No

  N/A

• Are personnel using tag lines and are they being inspected prior to use? . Ref. 1910.180(h)3()(vi), RP54 6.2.12

  Yes

  No

  N/A

• Is the proper fall protection being used while operating the manlift?

  Yes

  No

  N/A

• Is a 3ft lanyard being used while manlift is in motion?

  Good

  Fair

  Poor

  N/A

• Are all personnel signing in and out when entering/exiting pad? Ref. 1910.38(c)(4)

  Yes

  No

  N/A

• Are personnel using the designated smoking area? Ref. RP54 7.1.2-3

  Yes

  No

  N/A

• General housekeeping good (overall organization, free of trash, cigarette butts, etc.) Ref. RP54 6.5.1, 1910.22(a)(1)

  Yes

  No

  N/A

• Additional Comments

Chemicals

• Company

• Acid transport and all other tote tanks in containment.

  Yes

  No

  N/A

• Are all chemicals clearly labeled? Ref. 1910.1200(b)(1)

  Yes

  No

  N/A

• Are SDSs readily available for all onsite chemicals?

  Yes

  No

  N/A

• All personnel wearing proper PPE per SDS. 1910.1200(b)(i)

  Yes

  No

  N/A

• Are all transfer lines rated for use of chemicals? Ref. manufacturer recommendation

  Yes

  No

  N/A

• Are all transfer lines properly attached? (camlock handles secured)

  Yes

  No

  N/A

• Acid transport grounded. Ref. RP 2003

  Yes

  No

  N/A

• Additional Comments

Fuel Trucks

• Company

• Discharge valves, hose, and nozzles in good condition. Nozzle equipped with auto shut off. Ref. 1910.106(b)

  Yes

  No

  N/A

• Piping and fuel lines in good condition. Ref. 1910.106(b)

  Yes

  No

  N/A

• Fuel tanks properly labeled on all sides. Ref. RP54 8.4.1d, 1910.1200(f)(4-5)

  Yes

  No

  N/A

• Fuel lines not ran under equipment when not in use.

  Yes

  No

  N/A

• "No Smoking" signs erected on all sides. Ref. RP54 7.1.2-6

  Yes

  No

  N/A

• Vapor release vents elevated & away from ignition source. Ref. 1919.106(b)(2)(iv)(c)

  Yes

  No

  N/A

• General housekeeping. Ref. 1910.22(a)(1)

  Yes

  No

  N/A

• B/C class fire extinguisher available and identified. Ref. 1910.157(c)(1)

  Yes

  No

  N/A

• Splash filling prohibited.

  Yes

  No

  N/A

• Fill line & discharge velocity limited.

  Yes

  No

  N/A

• Grounded.

  Yes

  No

  N/A

• Contents on NON-FLAMMABLE storage tanks identified on all sides of tank(s). Ref. 1910.145(c)(2)(i)

  Yes

  No

  N/A

• Additional Comments

Misc. Equipment

• Was a thourough inspection of the Forklift and Manlift completed (w/ pictures) upon arrival to the frac location? (by on-site supervision)

  Yes

  No

  N/A

• Has this inspection been submitted to HSE management?

  Yes

  No

  N/A

• Has a daily inspection been completed for the forklift?

  Yes

  No

  N/A

• Has a daily inspection been completed for the manlift?

  Yes

  No

  N/A