Frac Audit

• Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Contractors present

Lease Entrance

• Company

• Proper signage and sign in sheet at entrance to pad. Ref. API RP 67 2.4.2, API RP 54 5.1-5.4' I.S., API RP 49, RP54 8.41d, 1910.145(c)(2)(I)

  Yes

  No

  N/A

• No smoking

  Yes

  No

  N/A

• Proper PPE

  Yes

  No

  N/A

• Radioactive source

  Yes

  No

  N/A

• Notify company man upon arrival

  Yes

  No

  N/A

• H2S signage

  Yes

  No

  N/A

• Medical services, driving directions, first aid kit posted. Ref. 1910.151(b), RP54 4.1-4.3

  Yes

  No

  N/A

• Additional Comments

Frac Tanks

• Company

• Quick connect pipe from fresh water source free of leaks or damage. Ref. CHK BMP

  Yes

  No

  N/A

• Water manifold to tanks free of leaks, all valves to operate present , and in containment if re-use water is used. Ref. CHK BMP, I.S.

  Yes

  No

  N/A

• All lines from manifold into tank secured to tank. Ref. CHK BMP

  Yes

  No

  N/A

• Tanks set level. Ref. CHK BMP

  Yes

  No

  N/A

• Stairs, handrails, and walkways pinned, connected and not damaged, with no open holes. Ref. RP54 9.3.8, 1910.24(h)

  Yes

  No

  N/A

• Frac company has sewage to go from frac tanks to F.D. Coupling. Ref. CHK BMP

  Yes

  No

  N/A

• Frac tanks grounded. Ref. RP2003 4.5.2

  Yes

  No

  N/A

• Valves double blocked when not in use. Ref. CHK BMP

  Yes

  No

  N/A

• Additional Comments

Hydration Unit

• Company

• Suction hoses from frac tank to hydration unit free from abrasions, cuts, and gouges. Hose rated to 100psi. With factory ends. Ref. RP54 16.1.7/OEM

  Yes

  No

  N/A

• Hydration unit in containment. Ref. CHK BMP

  Yes

  No

  N/A

• Containment free of holes and sides are up

  Yes

  No

  N/A

• Hydration unit grounded

  Yes

  No

  N/A

• Stairs and walkways free of clutter and undamaged. Hand rails up and pinned. Ref. RP54 9.3.8, 1910.24(h)

  Yes

  No

  N/A

• SDS of all chemicals on site. Ref. 1910.1200

  Yes

  No

  N/A

• Chemicals are properly labeled. Ref. 1910.1200

  Yes

  No

  N/A

• All personnel wearing proper PPE per SDS. Ref. 1910.1200, CHK Policy, 1910.132

  Yes

  No

  N/A

• F.E.'s charged, inspected and ready for service. Ref. RP 54 20.3.4, 1910.252(a)(2)(ii)

  Yes

  No

  N/A

• Hydration unit free of leaks. Ref. BMP

  Yes

  No

  N/A

• Hoses from hydration to blender free from abrasions, gouges, and cuts. Hose rated to 100 psi with factory ends. Whip checks installed properly. RP54 16.1.7/ OEM

  Yes

  No

  N/A

• Additional Comments

Blender

• Company

• Blender in containment. Ref. CHK BMP

  Yes

  No

  N/A

• Containment free of holes and sides are up.

  Yes

  No

  N/A

• Hydraulic hoses in vicinity of turbo sheathed. Ref. RP54 16.1.7

  Yes

  No

  N/A

• Blender free of leaks. Ref. BMP

  Yes

  No

  N/A

• Radiation source (densitometer) labeled, closed, and locked. Ref. 1910.1096(j)

  Yes

  No

  N/A

• All personnel wearing proper PPE per SDS. Ref. 1910.1200/ CHK Policy

  Yes

  No

  N/A

• Valves double blocked when not in use on suction and discharge side. Ref. CHK BMP

  Yes

  No

  N/A

• Hoses on discharge side of blender to missile free from abrasions, gouges, and cuts. Hose rated to 250 psi with factory ends. Whip checks installed properly. Ref. RP54 16.1.7, RP54 9.13.3

  Yes

  No

  N/A

• F.E.'s charged, inspected and ready for service. Ref. 1910.252(a)(2)(ii)

  Yes

  No

  N/A

• Stairs and walkway free of clutter and undamaged. Hand rails are up and pinned. Ref. RP54 9.3.8, 1910.24(h)

  Yes

  No

  N/A

• Rotating equipment at sand screw appropriately guarded ref. 1910.219(c)(2)(i)

  Yes

  No

  N/A

• Blender, hydration unit, and sand king caution taped off. Ref. API 5416.1.10

  Yes

  No

  N/A

• Additional Comments

Sand Kings

• Company

• Stairs and walkway free of clutter and undamaged. All open holes on walkways covered. All had rails are up and pinned. Ref. RP54 9.3.8, 1910.24(h)

  Yes

  No

  N/A

• Rotating equipment and belts have all guards. Ref. 1910.219(c)(2)(i)

  Yes

  No

  N/A

• Spotter located at front of sand kings to assist haulers in backing. Ref. CHK BMP

  Yes

  No

  N/A

• F.E.'s charged, inspected, and ready for service. Ref. 1910.252(a)(2)(ii)

  Yes

  No

  N/A

• Appropriate PPE worn, P-100 respirators or better. Ref. 1910.132/CHK Policy.

  Yes

  No

  N/A

• Additional Comments

Missile

• Company

• High pressure area only 1 CSS in are to look for leaks while testing or pumping. Ref. API 5416.1.10

  Yes

  No

  N/A

• Hoses on missile free from abrasions, gouges, and cuts. Hose rated to 250 psi with factory ends. Whip checks installed properly. Ref. RP 54 16.1.7, RP 54 9.13.3

  Yes

  No

  N/A

• All valves have handles. Ref. industry standard

  Yes

  No

  N/A

• All brackets on missile have bolts and tightened. Ref. industry standard

  Yes

  No

  N/A

• All iron on missile certified and banded within last 6 months. Ref. CHK BMP

  Yes

  No

  N/A

• Hammer unions clean and dressed free of mushrooms. Ref. RP54 12.5.1

  Yes

  No

  N/A

• All valves no in use capped. Ref. CHK BMP

  Yes

  No

  N/A

• F.E.'s charged, inspected, and ready for service. Ref. RP 54 20.3.4, 1910.252(a)(2)(ii)

  Yes

  No

  N/A

• All iron between missile and pumps certified, tested, and banded (last6 months). (Min4 chick sans) blocked under chiks. Ref. API 54 12.4.2

  Yes

  No

  N/A

• Bars available for isolation valves. Ref. CHK BMP

  Yes

  No

  N/A

• Additional Comments

Pump Trucks

• Company

• Wheel chokes in place. Ref. industry standard

  Yes

  No

  N/A

• F.E.'s charged, inspected and ready for service. Ref. RP 54 16.1.10

  Yes

  No

  N/A

• High pressure area only 1 SDS in area to look for leaks while testing or pumping. Caution tape up or no go zone designated. Ref. 1910.219(c)(2)(i)

  Yes

  No

  N/A

• Guards in place over transmission and drive shaft. Ref RP54 16.1.7

  Yes

  No

  N/A

• Hydraulic hoses in vicinity of turbo sheathed. BMP

  Yes

  No

  N/A

• All iron brackets in place and bolted down tightly. CHK BMP

  Yes

  No

  N/A

• All iron on pumps certified, tested, and banded in last 6 months. Ref. RP54 12.5.1

  Yes

  No

  N/A

• Hammer unions clean and dressed free of mushrooms. Ref. RP54 12.5.1

  Yes

  No

  N/A

• Bars for isolation valves readily available. Ref. CHK BMP

  Yes

  No

  N/A

• Additional Comments

Treating Iron to Well Head

• Company

• High pressure are only 1 CSS in area to look for leaks while testing or pumping. Caution tape up or no go zone designated. Ref. RP 54 16.1.10

  Yes

  No

  N/A

• All iron certified, tested, and banded in last 6 months. Ref. CHK BMP

  Yes

  No

  N/A

• All hammer unions dressed and ready for service. RP 54 12.5.1

  Yes

  No

  N/A

• All treating lines to well head have flapper style check valve, isolation valve, manifold or tree, and pressure recording device. Ref. RP54 16.1.4 BMP

  Yes

  No

  N/A

• All iron and chiksans and blocked to prevent digging into ground. Ref. RP54 12.4.2

  Yes

  No

  N/A

• Isolation valves have bar readily available. Ref. Industry Standard

  Yes

  No

  N/A

• 3" wheel valves have handles. Ref. BMP

  Yes

  No

  N/A

• Where treating iron crosses is the iron rubbing together. Ref CHK BMP

  Yes

  No

  N/A

• Down joints are anchored together with 10k strap. Ref. CHK BMP

  Yes

  No

  N/A

• Additional Comments

Well Head

• Company

• Area around hydraulic lines for BOP or hydraulic valves free of leaks. Ref. Manufacturer Recommendation

  Yes

  No

  N/A

• All valves have handles installed and number of turns to open and close on trees. Ref. BMP

  Yes

  No

  N/A

• Frac stack has platform installed or man lift on location. Ref. RP54 5.5.1

  Yes

  No

  N/A

• All flanges have all bolts and not short bolted. Ref. RP54 6.4.10

  Yes

  No

  N/A

• Cellar has been cleaned out filled in to CSG valve less than 4 ft. And properly guarded. Ref. API 54 7.1.9, API RP 54 6.7.2

  Yes

  No

  N/A

• Flow back tie in(see FB Checklist) Ref. CHK BMP

  Yes

  No

  N/A

• Hydraulic valves have 1 male and 1 female fitting. Ref. BMP

  Yes

  No

  N/A

• BOP hoses have crush proof sheaths. Ref. RP53 12.5.2

  Yes

  No

  N/A

• Frac head, hydraulic valve, BOP, and B section should be accompanied with test chart. Ref. RP 53 17.3.7

  Yes

  No

  N/A

• Additional Comments

Wireline

• Company

• Unit chocked, positioned 50ft. From well head, and grounded. Ref RP54 13.8.6, RP67 2.9.1, 3.7, RP54 13.2.1

  Yes

  No

  N/A

• F.E.'s charged, inspected, and ready for service. Ref. RP54 16.1.10

  Yes

  No

  N/A

• Lower wire line sheave secured to well head. Ref. RP54 13.4.5

  Yes

  No

  N/A

• Wireline BOP tested in open and closed position. Ref. RP54 13.6.2 & 13.6.3

  Yes

  No

  N/A

• Wireline unit caution taped off. Ref. RP54 12.1.7

  Yes

  No

  N/A

• Wireline personnel maintain 75 ft. Rule from wellhead when testing or pumping. Ref. RP54 16.1.10, BMP frac standard

  Yes

  No

  N/A

• Are personnel respecting radio silence. Ref RP67 2.6.2.3

  Yes

  No

  N/A

• Is warning given prior to guns being armed ballistically. Ref. 1910.109(e)(5)

  Yes

  No

  N/A

• Are wireline personnel giving Cr/Op clear signals

  Yes

  No

  N/A

• Additional Comments

Lubricator

• Company

• Lubricator marked with permanent serial number. Ref. RP54 13.6.5c

  Yes

  No

  N/A

• Lubricator tested, banded, and inspected on annual basis. Ref. RP54 13.6.2

  Yes

  No

  N/A

• Weight of lubricator marked on lubricator. Ref. Manufacturer Recommendation

  Yes

  No

  N/A

• Lubricator has 2 bleed valves. Ref. RP54 12.5.2

  Yes

  No

  N/A

• Personnel check for pressure prior to removing lubricator. Ref. RP 54 12.5.4

  Yes

  No

  N/A

• Lubricator bleed valves cycled after pressure bled off. Ref. RP54 12.5.11

  Yes

  No

  N/A

• Are personnel using tag lines and staying out from under suspended loads. Ref. RP54 6.2.12

  Yes

  No

  N/A

• Additional Comments

Crane

• Company

• Cr/Op certified and knowledgable. Ref. 1910.180(b)(3)

  Yes

  No

  N/A

• Outriggers out and pads under them. Ref. 1910.180(h)(3)(i)(a)

  Yes

  No

  N/A

• Is boom angle to great for load. Ref. 1910.180(h)(1)(i)

  Yes

  No

  N/A

• Cones out to identify swing path. Ref. 1910.180(h)(3)(iii)(b)

  Yes

  No

  N/A

• Crane is free of leaks. Ref. manufacturer recommendation

  Yes

  No

  N/A

• Cr/Op has performed daily inspection. Ref. 1910.180(d)(2)(i)

  Yes

  No

  N/A

• Annual inspection on crane is up to date. Ref. 1910.180(d)(2)(ii)

  Yes

  No

  N/A

• Cr/Op remains at controls while lubricator is unsecured. Ref. 1910.180(h)(4)(i)

  Yes

  No

  N/A

• Cr/Op understands signals given by wireline. Ref. 1926.201(b)

  Yes

  No

  N/A

• Rigging meets Crosby standards. Ref. Industry standard

  Yes

  No

  N/A

• F.E.'s charged, inspected, and ready for service. Ref. RP54 16.1.10

  Yes

  No

  N/A

• Cr/Op clear of area when testing or pumping. Ref. Rap54 16.1.10

  Yes

  No

  N/A

• Additional Comments

Closing Unit

• Company

• Closing unit is free of leaks. Ref. BMP

  Yes

  No

  N/A

• Connections have 1 male end & 1 female end. Ref. BMP

  Yes

  No

  N/A

• Open/Close clearly marked on handle. Ref. RP54 7.2.2, RP53 12.5.3f

  Yes

  No

  N/A

• Valve hand waits for signal before operating handle. Ref. CHK BMP

  Yes

  No

  N/A

• Closing unit 50 ft. Min. From well head. RP54 7.2.2

  Yes

  No

  N/A

• Valve hand has direct line of sight to well head. Ref. CHK BMP

  Yes

  No

  N/A

• Closing unit has crush resistant over hoses. Ref. RP53 12.5.2

  Yes

  No

  N/A

• Additional Comments

Light Plants/Generators

• Company

• Rig lighting and fixtures shall be of appropriate electrical classification for the area in which they are located. Ref. RP54 9.14.6, RP 500

  Yes

  No

  N/A

• Light fixtures should be placed Nd maintained to provide illumination for work areas. Ref. RP54 9.14.7

  Yes

  No

  N/A

• Light plants/generators shall be placed 100ft. From well. Ref. RP54 9.14.2

  Yes

  No

  N/A

• All electrical extension cords shall be properly insulated and plugs shall be in good condition. Ref. RP54 9.14.5

  Yes

  No

  N/A

• Light plants are grounded. Ref. RP 2003

  Yes

  No

  N/A

• Repairs shall not be made on light plants unless LOTO is performed and person is qualified. Ref. RP54 9.14.9

  Yes

  No

  N/A

• Additional Comments

Eye Wash Trailer

• Company

• Personnel know where eyewash trailer is located. Ref. 1910.151, Z358.1.5.4.2, RP54 4.4.1

  Yes

  No

  N/A

• Trailer clearly marked. Ref. Z358.1 5.4.3, 1910.145(c)(2)(i)

  Yes

  No

  N/A

• Tanks are full and have been tested daily. Ref. Z358.1 4.1.4

  Yes

  No

  N/A

• Generator starts on first crank. Ref. manufacturer recommendation

  Yes

  No

  N/A

• Water flows freely from eye wash and shower. Ref. Z358.1 5.1.6 & 4.1.4

  Yes

  No

  N/A

• Additional Comments

Personnel

• All personnel on pad wearing proper PPE. Ref. CHK Policy

  Yes

  No

  N/A

• Personnel with less than 90 days e period e are assigned a mentor. Ref. RP54 6.1.7

  Yes

  No

  N/A

• Personnel H2S awareness trained. Ref. API RP 49 5.1

  Yes

  No

  N/A

• Each company on pad has JSA for their job. Ref. RP54 6.1.7

  Yes

  No

  N/A

• SIMOPS is being coordinated through Co/Man. Ref. RP54 6.1.7

  Yes

  No

  N/A

• Personnel using spotters when backing. Ref. CHK BMP

  Yes

  No

  N/A

• Personnel using tag lines. Ref. 1910.180(h)3()(vi), RP54 6.2.12

  Yes

  No

  N/A

• Crews communicating well. Ref. CHK BMP

  Yes

  No

  N/A

• All personnel sign in and out when entering/exiting pad. Ref. 1910.38(c)(4)

  Yes

  No

  N/A

• Personnel use designated smoking area. Rf. RP54 7.1.2-3

  Yes

  No

  N/A

• All personnel operating equipment are trained and certified on that equipment. Ref. manufacturer recommendation

  Yes

  No

  N/A

• General housekeeping good. Ref. RP54 6.5.1, 1910.22(a)(1)

  Yes

  No

  N/A

• Additional Comments

Chemicals

• Company

• Acid transport and all other tote tanks in containment. Ref. CHK BMP

  Yes

  No

  N/A

• All chemicals clearly labeled with SDS. Ref. 1910.1200(b)(1)

  Yes

  No

  N/A

• All personnel wearing proper PPE per SDS. 1910.1200(b)(i)

  Yes

  No

  N/A

• All transfer lines are fit for purpose. Ref. manufacturer recommendation

  Yes

  No

  N/A

• Acid transport grounded. Ref. RP 2003

  Yes

  No

  N/A

• Additional Comments

Fuel Trucks

• Company

• Discharge valves, hose, and nozzles in good condition. Nozzle equipped with auto shut off. Ref. 1910.106(b)

  Yes

  No

  N/A

• Piping and fuel lines in good condition. Ref. 1910.106(b)

  Yes

  No

  N/A

• Fuel tanks properly labeled on all sides. Ref. RP54 8.4.1d, 1910.1200(f)(4-5)

  Yes

  No

  N/A

• Fuel lines not ran under equipment when not in use. Ref. BMP

  Yes

  No

  N/A

• "No Smoking" signs erected on all sides. Ref. RP54 7.1.2-6

  Yes

  No

  N/A

• Vapor release vents elevated& away from ignition source. Ref. 1919.106(b)(2)(iv)(c)

  Yes

  No

  N/A

• General housekeeping. Ref. 1910.22(a)(1)

  Yes

  No

  N/A

• B/C class fire extinguisher available and identified. Ref. 1910.157(c)(1)

  Yes

  No

  N/A

• Splash filling prohibited.

  Yes

  No

  N/A

• Fill line & discharge velocity limited.

  Yes

  No

  N/A

• Grounded.

  Yes

  No

  N/A

• Contents on NON-FLAMMABLE storage tanks identified on all sides of tank(s). Ref. 1910.145(c)(2)(i)

  Yes

  No

  N/A

• Additional Comments