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  • This audit must be carried out on a MONTHLY basis by a member of the Technical Department. Ensure that all Glass and Brittle Plastic in the pack houses, warehouse and surrounding areas are checked using the following list. If any glass or brittle plastic is broken, damaged or parts are missing, report to the Technical Manager For breakage during production/product storing, isolate and mark all product that might be affected, report the incident to the area Manager and Technical Manager, complete a “Glass breakage report” (SOP 4.9.3 b – GLASS BREAKAGE INCIDENT REPORT)

1. Corridor and hand wash area

  • Door window between foyer and packhouse x1

  • Fire alarm cover adjacent to front door x 1

  • Front door Fire Alarm exit light x 1

  • Front door red alarm light x 1

  • Red fuse box on front wall x 1

  • Front door EFK bulbs x 2

  • Notice board glass x 2

  • Electrical pipework adjacent to PH door x 1

  • Front door smoke detector x 1

  • Front door ceiling lights x 2

  • Changing room door window x 1

  • Corridor light sensor x 1

  • Corridor ceiling lights x 2

  • Corridor smoke alarm x 1

  • Stairs door window x 1

  • Canteen door window x 1

  • Canteen window to corridor x 1

  • Packhouse office window in corridor x 1

  • Smoke detector by toilets x 1

  • Light sensor by toilets x 1

  • Ceiling lights by hand washing station x 2

  • Electrical pipework x 1

  • White Saniflow water drainage pump x 1

  • Socket and electrical conduit by Saniflow pump x 1

  • Hairnet dispenser x 1

  • Socket switch and conduit above hand dryers x 1

  • Cleaning chemical cupboard glass x 1

  • Fire exit light above door into packhouse x 1

  • Fire detector on ceiling by door in chemical cupboard x 1

  • Packhouse entrance door window x 1

2. Packhouse office wall

  • Light switch by entrance to packhouse x 1

  • Hygiene equipment and stand (x 6 brooms and dustpans, x 5 hangers, x 2 endcaps)

  • Black plastic handle on sink shower x 1

  • First Aid boxes on wall (First aid, Body fluid, burns kits) x 3

  • Water Purifier unit x 1

  • Wall clock x 1

  • Waste buckets x 11

  • Black packhouse trays (x 3 wall, x 2 table)

  • Packhouse office windows to Packhouse x 2

  • Fuse boxes on the Packhouse office windows x 2

  • Packhouse office door window x 1

  • Button plug on the door arms on 4 doors x 4

  • Light switch by PH exit door x 1

  • Print room office window to packhouse x 1

  • Fuse box on the Print room office window x 1

  • Print room door window to packhouse x 1

3. Packhouse office

  • Ceiling lights (Including emergency lights) x 4

  • Ceiling light sensor x 1

  • Ceiling fire alarm x 1

  • Clear wall trays x 9

  • Deep document trays, shallow trays, table document trays and QC document trays in good condition/damaged?

  • Front gate control x 1

  • Board x 1 and x 4 board corners

  • QC/packhouse equipment storage boxes in a good condition?

  • QC Tablets x 3

  • Glass breakage kit x 1

  • Glass window between print room and PH offices x 1

4. Print Room Office

  • Ceiling lights (Including emergency lights) x 3

  • Clear wall tray in a good condition/damaged?

  • Ceiling light sensor x 1

  • Ceiling fire alarm x 1

  • Label printers x 3

  • Foldable green storage trays, black storage box, white storage boxes in a good condition/damaged?

  • Plastic ground shelves, document trays in a good condition/damaged?

  • Sockets above windows including electrical switch x 2

5 PH Front wall

  • Black electric wall socket by bay door x 2

  • Fire alarm cover by bay door x 1

  • Fire alarm light by bay door x 1

  • Door caps on the top of the bay door x 2

  • Black sockets by QC station x 3

  • QC chopping boards x 4

  • Paper towel dispenser x 1

  • EFK bulbs x 3

6. PH wall between PH and WH

  • Door window between PH and WH x 1

  • Door operating panel adjacent to roller door between PH and WH x 1

  • Plastic mechanism on end of roller door operating arm x 1

  • Door warning light between Packhouse and warehouse x 1

  • Temperature monitor cover on rear wall x 1

7. PH rear wall

  • Main fuse box black handles x 2

  • Socket switches to left of main fuse box x 1

  • Lights on wall above fuse box x 2

  • Black sockets to right of main fuse box x 2

  • Fire alarm cover by rear fire door x 1

  • Fire alarm light by rear fire door x 1

  • Fire Escape light above fire door x 1

  • EFK Bulbs x 3

8. Packhouse ceiling lights

  • Packhouse ceiling lights x 20

  • Electrical pipework on ceiling (Including brackets and screws) x 1

  • Electrical sockets/points on ceiling (Red, Black, Blue) x 10

  • Blue air line on ceiling x 1

  • Electric sockets on high wall (x 4 Black, x 2 Grey)

  • Fan unit pipework (including sockets and screws) x 1

9. Warehouse wall between WH and PH

  • Door warning light by roller door x 1

  • Door operating panel by bay door x 1

  • Plastic mechanism on end of roller door operating arm x 1

  • Electric sockets to the right of the roller door x 2

  • Lights above roller door (To the right) x 2

  • Racking safety instruction at ends of racking x 5

  • Red tags used to hold days information on QC shelf life racking x 14

10. Warehouse rear wall

  • Fire alarm cover by rear fire door x 1

  • Fire alarm light by rear fire door x 1

  • Fire escape light above rear fire door x 1

  • Black socket above rear fire escape door x 1

  • EFK unit bulbs x 3

11 Warehouse far wall

  • Temperature monitor cover on far wall x 1

  • Fire alarm cover by fire door on far wall x 1

  • Fire alarm light by end fire door on far wall x 1

  • Fire escape exit light above end fire door on far wall x 1

  • Black sockets next to the EFK units x 2

  • Two EFK units bulbs (three bulbs per unit) x 6

  • Twin lights above fire door on far wall x 2

12. Warehouse front wall

  • Bay door lights x 2

  • Bay door operating panels (2 dock leveler, 2x door control, 2 isolating boxes, 2 light fuse boxes) x 8

  • Fire Alarm between bay doors x 1

  • Manual bay door opening units x 2

  • Hygiene equipment and stand (x 4 brooms and dustpans, x 5 hangers, x 2 endcaps)

  • Bay bollard endcaps x 4

  • Wall lights x 2

13. Warehouse ceiling

  • Ceiling lights x 18

  • Pipework leading to Fans (Including screws and brackets) x 1

  • Grey fuse boxes on ceiling fan units x 18

  • Fan isolating switches on ceiling fan units (Red twist knobs) x 10

  • Ceiling temperature leads, covers and screws x 3

14. Warehouse office

  • Electric sockets in battery charging area near the office x 2

  • Eyewash box in the battery changing area x 1

  • Fire exit sign above warehouse office door x 1

  • Warehouse office door window x 1

  • Warehouse office ceiling light x 1

  • Warehouse office light switch x 1

  • Fire alarm cover in warehouse office x 1

  • Fire alarm light in warehouse office x 1

  • Fire escape exit light above warehouse office fire door x 1

  • Canopy light switch on front wall x 1

  • Computer screen, mouse and keypad x 1

  • EFK unit bulbs x 3

  • Front gate control x 1

  • Wall clock x 1

  • Black fuse box handle x 1

  • Cooler unit fuse boxes x 3

  • External door sensor x 1

  • Temp Tale Gateway x 1

  • Green label tray by the printer in a good condition/damaged?

Container 1

  • Emergency switch x 1

  • Electrical pipework on ceiling x 1

  • Pipework`s brackets (x 11) and screws (x 22)

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