Title Page
-
Date of Audit
-
Name of Auditor
Unit 13 Production GMP
Personal Hygiene Controls
-
Site Security: Access to building and production area controlled to prevent unauthorized access
-
Changing rooms: Are they tidy? Are all shoes on the correct racking?
-
Locker storage controls: Are lockers secure? Are personal items left out?
-
Handwashing & General hygiene controls: Is handwash available? Is sanitizer available?
-
Correct PPE controls: Are beards and snoods worn correctly? Are gloves intact?
-
Personal Hygiene: Are all fingernails short? Are there no perfume or aftershave odors?
-
Cuts, Grazes: Are all injuries covered with a Blue metal detectable plaster?
-
Jewellery Policy: Are only wedding bands being worn?
-
Personal items - Mobile phones, keys, consumable items
Physical & Chemical Control
-
Plastic Controls: Are brittle and soft plastic controls (e.g. brush conditions, glove control, tape) in good condition?
-
Pens: Are only Metal detectable pens in use?
-
Metal Controls: Are knives signed out? Are blades intact?
-
Wood Control: Are wooden pallets undamaged? Are pallets only in permitted locations (palletization / lifting tables)?
-
Miscellaneous FB's: Are clothes, labels, and paper controlled properly?
-
Equipment: Is equipment in good condition? Are there no temporary repairs or unreported damages?
-
Tools & Small Part Control: Are all vacuum parts stored correctly?
-
Chemical Controls: Are chemicals labeled properly? Are chemicals being stored in the production area with strong odors/taints evident?
-
Food grade lubricants: Are only food grade lubricants on-site? Are they removed from the area when not in use?
Hygiene & Housekeeping
-
Computer station - is it tidy with no cluttering? Is the Cupboard tidy?
-
Ingredient / Packaging Storage: Is it satisfactory? Is it shrouded?
-
Clean as you go - Environment: Are floors, walkways, and storage locations clean and free from spillages/excess build-up & accumulation?
-
Clean as you go - Machinery: Is machinery free from spillages/excess build-up and accumulation?
-
Food Contact utensils: Are they clean? Stored correctly?
-
Work stations: Are they clean and uncluttered? Are only permitted items on the stations?
-
Cleaning equipment: Are food contact and floor contact cleaning equipment clean and stored correctly?
-
Waste Management: Are the correct bins in use for waste?
-
Is waste removed at regular intervals? Is there no build-up?
-
Pest management - are controls adequate enough to prevent pest ingress and harbourage of all pest types?
-
Pest management - are pallets stored away from the walls in the interim storage area?
-
Baler Area Externals - is all waste inside the balers and not left on the floor?
Process, Product Control and Documentation
-
Traceability - Are ingredient and batch identification maintained and recorded? All part bags have full traceability?
-
CP & CCP checks and documentation - Are sieve, magnet, and metal detection checks fully recorded? Detail the batch checked
-
Are metal detection bags intact and in date?
-
CCP Competency question to be asked of operative (record question, operative name and response in the notes)
-
Packing & Labelling Control - have previous batch labels been removed?
-
Quantity / Weights - Have checks been completed and recorded?
-
Start-up checks - have equipment checks been completed?
-
Cleaning records - have they been completed satisfactorily?
-
Observe bag decant - are bags being fully emptied at Rip & Tip?
-
Finished goods - are all pallets fully wrapped and neat, are labels clear?
