Title Page
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Conducted on
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Prepared by
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HAZARD AUDIT CHECKLIST
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Auditors
- Jason Ackermann
- Tony Bailey
- Jared Cox
- Shailesh Darekar
- Glenn Davis
- Sam Delshad
- Melissa Dooley
- Jack Fletcher
- Wiley Goad
- Cliff Hufstedler
- Brian Leutert
- Ron McEntire
- Wallace McGaughy
- Kali McGhehey
- Larry Neighbors
- Pam Owens
- Brian Palsgrove
- Jamie Prince
- Bryan Ross
- Jon Rowell
- Russell Skinner
- Starla Toddy
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Zone to Audit
- Z-1 LP8 Dry End: Battery Charging/Coiling Station
- Z-1 LP8 Dry End: Compactor Bay/Inspection
- Z-1 LP8 Dry End: Coe Saw/QA Area/Core Tube Storage/Shears
- Z-2 LP5 Dry End: Shears
- Z-2 LP5 Dry End: Core Saw/Film Storage
- Z-2 LP5 Dry End: Inspection/Coiling Station
- Z-2 LP5 Dry End: Packing
- Z-2 LP5 Dry End: Front & Back Cut Down Tabela
- Z-3 LP8 Wet End: Impregnation/Ovens
- Z-4 Reclaim Film: Reclaim Machine
- Z-5 LP5 Wet End: Impregnation/Ovens
- Z-6 Resin Room: Acetone Reclaim/Catalyst Building
- Z-6 Resin Room: Control Room/Mixers
- Z-6 Resin Room: Pigment Mix Area/Spill Containment/Raw Mix Storage
- Z-7 Maintenance: Compressor Room/Diesel Shed/Maintenance Shop/Parts Storage/Weld Shop
- Z-8 Shipping: Shipping Warehouse/Receiving Warehouse/Compactor/Docks
- Z-9 East Pad: Skid Yard/Shipping Docks/Propane Storage
- Z-10 LP8 Mezzanine: Gel Coat
- Z-10 LP8 Mezzanine: Mat Room
- Z-11 LP5 Mezzanine: Gel Coat
- Z-11 LP5 Mezzanine: Uni/Mat Room
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Hazards to Audit
- Access & Lighting
- Burns
- Cuts & Strains
- Electrical Wiring
- Equipment Guarding
- Falling Objects
- Falls
- Head Bump
- Improper Storage
- PPE
- Pinch Points
- Power & Hand Tools
- Slips & Trips
- Vehicles and Powered Equipment
ACCESS & LIGHTING
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Work areas are free of shadows and barriers blocking light.
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There is enough light for visibility without straining. <br>
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Work areas are free of glare.
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Dangerous areas/equipment are well lit to alert employees of hazards.
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Adjustments are in place where needed for persons with visual limitations.
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Printage and signage materials are of adequate size/color/contrast/sheen.
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Lighting units are on, clean, and in working order.
BURNS
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Heat generating equipment is insulated.
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Hazardous materials are stored in suitable conditions.
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Operators are not at risk of chemical exposure due to splashing materials.
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Wiring insulation is in good condition.
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Warning signs are posted where burn hazards cannot be otherwise mitigates.
CUTS AND STRAINS
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Equipment is free of rough edges.
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Used sharp equipment is properly disposed.
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Mechanical assistance is available and adequate.
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Adequate fluids are available for employees to hydrate.
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Employees are not exposed to extreme heat.
ELECTRICAL WIRING
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All lights switches have covers.
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All receptacles have covers.
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No blanks are missing from electrical boxes.
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Extension cords are not being used in lieu of permanent wiring.
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There are designated LOTO for all electrical equipment in the area.
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All unused electrical equipment is marked properly.
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Electrical cabinets are shut properly and not left open.
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Electrical cords are in good condition.
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There is proper stress relief on flexible cords.
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Flexible cords in use are the proper size for the load they are carrying.
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All electrical equipment zones are marked and free of debris.
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All cabinets have the proper NFPA labeling.
EQUIPMENT GUARDING
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Appropriate machine guarding is in place.
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All machine guarding is secured and cannot be easily removed.
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There is no evidence of guards being by-passed.
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There is no access to moving parts through any openings in the guard.
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Guards are in good condition.
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Electrical cords are in good condition.
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There are no broken pieces or parts.
FALLING OBJECTS
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Stacks of pallets and materials are straight and below the specified heights.
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Tools and equipment are secured and in good condition.
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Adequate barriers are in place to protect employees at ground level.
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Gaps in handrails and steps meet OSHA requirements.
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Warning signs for overhead work/falling objects are present and in use.
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Stored objects do not represent a falling hazard.
FALLS
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Equipment has adequate fall prevention equipment as needed.
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Fall prevention equipment is adequately maintained.
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Ladders are secure, inspected and suitable for tasks.
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Stairs and railings are secure and adequate for work/tasks.
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Stair treads are the appropriate height.
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Lift equipment is stored properly.
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Lift equipment is available and appropriate for routine work tasks.
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Pre-use inspection checklists for lift equipment are completed as needed.
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Platforms are adequately installed and maintained.
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Tie off points for fall protection are identified and marked.
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Fall protection equipment meets OSHA standard.
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Fall protection equipment usage is inspected and maintained.
HEAD BUMP
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There are no protruding objects or equipment.
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Work spaces are not tight/cramped.
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Working areas have adequate head room.
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Work areas are free of head bump hazards.
IMPROPER STORAGE
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Storage equipment is marked for specific use.
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Storage equipment is used as intended.
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Equipment load ratings are marked (if applicable).
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Storage shelves over two shelves high are anchored.
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Heavy materials are stored on shelves below chest height.
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There are no pinch points in the storage areas.
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Storage areas are clean and free of debris.
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Storage areas do not block exits, fire extinguishers, etc.
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Aisles and passages have adequate clearance.
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Storage areas are designed and utilized to promote safe lifting techniques.
PERSONAL PROTECTIVE EQUIPMENT
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Hearing protection is readily available to employees.
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Hearing protection is being worn (fully inserted) as required.
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N95 dust mask respirators are stocked at PPE stations.
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N95 dust mask respirators are stored correctly.
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Face shields are readily available to employees.
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Organic vapor cartridges are available within the work area.
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Employees are "clean shaven" as required for half face-piece respirators.
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Employees are wearing safety glasses as required.
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Employees are wearing steel toed shoes as required.
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Gloves (cut resistant & utility) are available to the employees.
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Chemical resistant gloves are being used as required.
PINCH POINTS
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Machine guarding is in place and secure.
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Known pinch points are designated.
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There is not exposure to moving/shifting objects.
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Equipment is in good working condition (door handles, drawer handles, hinges, etc.)
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Working areas are free of pinch point hazards.
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Rolling equipment is secured.
POWER & HAND TOOLS
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Equipment is in good condition.
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Hearing protection is worn when needed.
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Equipment is clear of power lines.
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Electrical wiring is in good repair.
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Extension cords are not used as permanent wiring.
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Extension cords are in good repair.
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Warning signs are present, legible, and in good condition.
SLIPS & TRIPS
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Surface is level and free of cracks, holes, uneven spots, and obstructions.
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Steps are in good condition.
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Steps grip in all conditions.
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Edges of steps are easily visible and slip resistant.
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Ramp surfaces are even, well lit, and free of clutter/materials.
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Ramp surfaces grip in all conditions.
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Pathways are free of water or other liquids.
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Pathways and surfaces are free of obstacles.
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Housekeeping is adequate.
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There are no visible leaks or spills.
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There is adequate signage to inform employees of hazard.
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Equipment (hoses, cords, tools) is not routinely left on surface as part of work procedures.
VEHICLES & POWERED EQUIPMENT
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High traffic areas are marked and clear of obstacles.
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Signs are present as needed to warn pedestrians.
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Signs are present as needed to caution operators.
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Gates between high traffic and pedestrian walkways are present and in good condition.
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Pre-use inspection checklists for powered equipment are completed as needed.
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Equipment is clear of power lines.
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