Information

  • Audit Title

  • Conducted on

  • Personnel, if different to list below

Quality Insurance Inspection Heavy Tanker Inspection

  • Country Fire Authority Fleet Services Department

  • Inspection No T16/

  • Appliance Manufacturer:

  • Brigade:

  • DMO:

  • District

  • Date:

  • Time Commenced:

  • Time Completed:

  • Date completed ;

  • Pump hour meter at start

  • Pump hour meter at finnish

  • Odometer at start

  • Odometer at finnish

  • Appliance Details

  • Registration Number:

  • Rego plate photo

  • Y2-E63A TFT monitor Serial number: TFT-Y

  • Cab Chassis Manufacturer and Model Number

  • Iveco Eurocargo ML150E28W 4x4 (G.V.M 15,00KG - CHECK ON COMPLIANCE PLATE)

  • Second Stage of Manufacture Plate

  • Cab Chassis Vin: ZCFB1LM84026

  • Vin No photo

  • Cab Chassis Engine Number:

  • Cab Chassis Engine Number photo

  • Body Number/Date of manufacture:

  • Body manufacture plate photo (if fitted)

  • Fire Pump Manufacturer GAAM Mk300D

  • Fire Pump Serial No:

  • Fire Pump Date of Manufacture:

  • Pump serial number photo

  • Fire Pump Engine Manufacturer and Model : Isuzu 4LE2;

  • Fire Pump Engine Serial Number:

  • Pump engine serial no photo

  • Water Tank serial number (found near front lifting points)

  • CFA Radio Number: Serial No:

  • Aerial Identification Number

Cabin

Cabin Interior - from the Drivers seating position

  • 1.89 All Cabin seats fitted with seat covers & modified to stow blankets.

  • 1.1 Vehicle key ring to include:

  • 2 x c/c ignition/door lock, Ad Blue tank key, control panel key

  • 1.2 Drivers seating - ISRICHECK FULL

  • Check full operation<br>

  • lap/sash seatbelts working

  • 1.4 Forward interior lights

  • 1.5 All dashboard driving instrumentation

  • 1.6 Horn, road horn & air horn operation

  • 1.7 Diff lock switches

  • 1.8 Gear switches (D/N/R)

  • 1.9 Dashboard condition

  • 1.10 Check operation of red light on dash…operates for low air pressure and cab tilt/cab unlocked.

  • 1.11 Unused dash switches replaced with blank switches to avoid confusion

  • 1.12 Radio working correctly

  • 1.13 CD player working correctly

  • 1.11 Air conditioning system

  • 1.13 Flooring material

  • 1.14 Electric rear side mirrors - LHS/RHS, Convex Mirrors LHS/RHS - cycle through using selector switch, indicator shown on dash info panel

  • 1.15 Park brake operation

  • 1.16 GPS/Reverse camera

  • All functions working correctly, including reverse camera and all GPS functions (confirm on Road test)

  • 1.15 idle speed control (idle 600rpm- max1000rpm)

  • 1.16 Access grab handles - A and B pillar, Mounting security and Yellow colour.

  • 1.17 Windscreen wipers including washer

  • 1.18 Electric windows - Forward LHS/RHS

  • 1.19 Air conditioning system

  • 1.20 Heating system

  • 1.21 Flooring.<br>

  • 1.22 General cleanliness

  • 1.23 Engine throttle/speed control (up to 1,000 rpm), uses cruise control.

  • 1.24 Access grab handles (all painted yellow) Check for mounting, paint finish<br>

  • • A Pillar (integrated into roll cage)<br>

  • • B Pillar (near floor beside seat)<br>

  • 1.25 Cabin Internal Roll Cage

  • • Painting & finish<br>

  • • Floor mounting<br>

  • • A and B Pillar<br>

  • • Clearance for front windscreen curtain (at least 50mm)<br>

  • 1.26 Thermagaurd Radiant Curtians (Forward windscreen & Front driver) - installation and figment. Check:

  • Upper fixing of bracket

  • Coverage over glass when deployed ( full seal - block out light)

  • Security of Velcro - rivet/body washer nom. 150mm spacing, glued around edges (plastic trim only)

  • Not damaged - esp. Foil side

  • Ensure front curtain re-rolled correctly

  • 1.27 Battery Isolation switch operation, including decal. RHS of drivers seat. Terminals in wheel arch protected. 3 min time out on shut off.

  • 1.28 Hand held torch – attached to lower outside of console near drivers leg

  • 1.29 Front sprays handle (Red) & “FRONT SPRAYS OPEN/CLOSED” decal<br>

  • 1.30 24hr digital clock - central overhead console

  • 1.31 GREEN LED & "CREW SPRAYS ACTIVATED" decal (BLACK writing on YELLOW back ground) - central overhead console

  • 1.32 Red Locker open warning light, mounted centrally, front of overhead console.

  • 1.33 CFA Radio incorporated in overhead console and microphone attached to overhead console with clip to hold curly cord out of the way

  • 1.94 Drivers side map light

DECALS - from the front

  • 1.34 First Aid Kit (front windscreen upper passenger side)

  • 1.35 Hazchem Scale (front windscreen upper passenger side) - CFA supply

  • 1.36 "SEAT BELTS MUST BE WORN" front x1

  • 1.37 "STEP BACKWARDS" - 2 locations (inside doors)

  • 1.38 Circuit Breaker ID (passenger side of centre console)

  • 1.39 Vehicle weight and Dimensions on Drivers side<br>Length 8.10m<br>Width 2.85m<br>Height 3.15m<br>GVM. 15 tonne <br>

  • 1.40 Aerial I.D. (on Passenger Side)

  • 1.41 Decal on overhead console above driver to alert Comms to radio head locations

  • 1.42 Instructions regarding cleaning of exterior striping and decals

Cabin Centre CONSOLE

  • 1.43 EMERGENCY RESPONSE SWITCHES

  • Flashing Headlights

  • Hazards: front and rear

  • Bacons

  • Alley lights RHS & LHS

  • Deck Call switch

  • Air Horn

  • Siren System (check operation)

  • Siren tones, all operations checked

  • P.A, hand piece mounted to top of dash.

  • 1.44 CFA Tait Radio operation – mounted in overhead console

  • ·      GPS

  • ·     UHF radio operation & UHF aerial base & Microphone clip on Dash.

  • ·      Tait radio aerial base and aerial

  • 1.45 Check radio start’s up with vehicle ignition – i.e. NOT via ON/OFF button on radio head

  • 1.46 Cabin Centre console – Backlit (wired through ignition) blue light.

  • 1.47 Intercom

  • ·      Cabin boom microphone & clip – forward above driver, clip insulated

  • ·      Operation from the cabin, including tone

  • ·      Operation from the deck area

  • Intercom call light, Magenta light & switch

  • 1.48 INDICATION LIGHTS

  • RED – CREW PROTECTION, LOCKER OPEN and PUMP OIL PRESSURE

  • BLUE – “PUMP RUNNING”

  • AMBER – “LOW WATER”

  • 1.49 CONTROLS

  • RED – “PUMP ON/OFF” (rocker switch c/w black guard)

  • WHITE – “PUMP START” (rocker switch)

  • GREY – “THROTTLE” INCREASE/DECREASE” (rocker switch)

  • YELLOW – “CREW PROTECTION SPRAYS” (Rotary switch)

  • “ALARM MUTE” Switch (Momentary push button)

  • Monitor “ON/OFF” (RED illuminated rocker switch)

  • “WATER LEVEL TEST” button (check when pump not operating)

  • 1.50 Centre console floor mounting arrangement is secure

  • 1.51 Lid operation and catch arrangement on main compartment. (Forward hinged to past vertical)

  • Bull dog clip fitted on forward edge of lid

  • 1.52 Unscrew/lift centre console lid and check:

  • Mounting of Class one node etc.

  • General inspection of electrical equipment.

  • 1.53 CFA portable radio charger base – passenger side rear

  • 1.54 double radio holder bracket – passenger side rear

  • 1.55 Tait radio microphone clip, overhead console

  • 1.56 UHF Radio microphone clip on passenger side centre console.

  • 1.57 Siren P.A microphone clip on dash

  • 1.58 Documentation

  • GPS/Reverse camera operating manual

  • Iveco Cab/Chassis operating manual

  • CFA Logbook. (CFA Supply)

  • Vic roads country street directory

  • 2 x Tanker operating manuals (incl. Following bound into tanker manual as Appendix)

  • Isuzu pump engine operating manual

  • GAAM pump operating manual & QA sheet

  • ·      (Check match for Serial No) (QA sheet separate)

  • Triton foam system operating manual

  • CFA & UHF Radio manuals and test sheet

  • ·      TFT monitor manual

  • 1.59 Brigade Name Decals (4) – loose supplied, 2 x large for appliance sides, 1 x small for appliance rear, 1 x small for windscreen

  • 1.69 Hand held torches, attached to drivers side lower console

Cabin Switches (check operation)

  • 1.60 EMERGENCY RESPONSE SWITCHES

  • Flashing Headlights (cancel with parkers)

  • Beacons, front forward facing at front of cabin roof.

  • All flash blue/ all flash red (2 flash per second)

  • Red/Blue LED Hazard lights (All flash red-All flash blue)

  • 4 x Front bull bar

  • 2 x Side of Bull Bar

  • 2 x NS body

  • 2 x OS body

  • 1.61 Parking lights

  • 1.62 Head lights – high beam/low beam (ensure fog lights turned off)

  • 1.63 Indicators (left and right)

  • 1.64 Stop lights

  • 1.65 Tail lights

  • 1.66 Reversing lights complete with reversing buzzer

  • 1.67 Clearance lights (2/side) RED – rear AMBER – forward

  • 1.68 Rear number plate light (1 off) Parkers “ON”

  • 1.69 Side amber reflectors (4/side)

  • 1.70 Fog lights (including decal) Parkers “ON”

  • 1.71 Cab Chassis Hazard Lights

  • 1.72 Driver’s side forward access steps

  • Yellow painted treads – check for mounting

  • Bottom step lengthened and strangthened

  • LED step light

  • Drivers door operation.

Cabin Interior – from the forward passenger seating position

  • 1.73 Passenger side forward access steps

  • Yellow painted treads – check for mounting

  • Bottom step lengthened and strangthened

  • LED step light

  • Passenger door operation

  • 1.74 Passenger seating – ISRI Seat

  • ·       Check full operation

  • ·       lap/sash seatbelt working

  • 1.75 Electric window

  • 1.76 Thermaguard Radiant Curtain (Front passenger) – installation and fitment. Check:

  • ·      Upper fixing of bracket

  • ·      Coverage over glass when deployed (full seal – block out light)

  • ·      Security of Velcro – rivet/body washer nom. 150mm spacing, glued around edge (plastic trim only)

  • ·      Not damaged – esp. foil side

  • 1.77 Map light (long arm type) Hard wired

  • 1.78 “12V OUTLET” – Rear side of console

  • 1.79 & 1.80 CFA radio speaker – mounted off Cabin B Post stiffener – centrally facing front and rear

  • 1.81 Intercom speaker - mounted off Cabin B Post stiffener – driver’s side central

  • 1.82 Hand held torches, attached to passenger side lower console

  • 1.83 Wire cutter stored in door

  • Door has fill in panel in drink holder to prevent small bottles disappearing

  • 1.84 Whiteboard attached with Velcro to dash

  • 1.85 Helmet stowage brackets x2 on roll cage cross bar.

  • 1.86 & 4.16 TFT Monitor Controls – full check

  • Confirm no movement/valve activation when monitor ON/OFF switch to OFF

  • Joystick movement - UP/DOWN/LEFT/RIGHT

  • FOG/JET control

  • 1.74 Auto home/parking function (vertical up) & fog as default setting

  • 3.62 test UP/DOWN/LEFT/RIGHT at full pressure. operate flow via trigger and switch.

  • 3.63 test fog/jet/water flow controls.

  • 1.87 Access grab handles – A/B Pillar

  • mounting security & YELLOW colour

Cabin Interior – from the rear

  • 1.88 Passenger’s side rear access steps

  • Yellow painted treads – check for mounting security

  • Top step extension fitted

  • LED step light

  • Passenger rear door function

  • 1.90 & 1.104 Helmet stowage on outboard side of passenger rear seats

  • 1.91 Passenger seating (3 locations) – ISRI

  • ·       Seat mounting frame

  • ·       Seatbelt anchor mounts

  • ·       Integrated lap/sash seatbelt

  • 1.92 Manual window winder operation - LHS/RHS

  • 1.93 Thermaguard Radiant Curtain (Rear driver & passenger) – installation and fitment. Check:

  • ·      Fit-up behind rear member

  • ·      Security of bracket

  • ·      Coverage over glass when deployed

  • ·      Security of Velcro – rivet/body washer nom. 150mm spacing, glued are one edges (plastic trim only)

  • 1.94 Map lights (long arm type) - vertical up off B Post Stiffener flat ( Hardwired)

  • 1.95 Cabin Internal roll cage

  • Painting/Finish

  • Floor mounting

  • 1.96 Helmet stowage brackets (YELLOW c/w elastic strap)<br> • 1 x roll cage – rearward facing (clear of centre console compartment lid)<br>

  • 1.97 Supply and stowage of 5 crew protection blankets

  • 2 x mounted off rear of driver & forward passenger in elasticised pouch

  • 3 x under rear seats.

  • 1.99 2 x 3 moulded plastic drink bottle holder - located between the outboard & centre seats

  • 1.100 3x portable torches mounted to roll cage

  • 1.101 Decals

  • “STEP BACKWARDS” – 2 locations (inside doors)

  • “SEAT BELTS MUST BE WORN” rear roll cage rail (x3) (centre, driver & passenger side)

  • 1.102 Access grab handles – B/C Pillar. Mounting security & YELLOW colour

  • Driver’s side

  • Passenger’s side

  • 1.103 Driver’s side rear access steps

  • Yellow painted treads – check for mounting security

  • Top step extension fitted.

  • LED step light

  • Drivers rear door function

White rough painted Bull Bar

  • 1.105 Siren speakers mounting – off bull bar

  • 1.106 person lift decal

  • 1.107 Bull bar fit and finish

  • 1.108 Bull bar mounted TFT Y2C-52 Tornado RC monitor & remote selectable 0 – 450 l/min nozzle – Check mounting & placement

  • Check operation via local controls and confirm no clash points with bull bar or siren speaker Nominal:

  • 25-50mm clearances

  • ±80o horizontal sweep

  • +90o/-45o vertical sweep

  • Lime Green tape fitted to uprights.

Cabin Tilt Arrangement (Also check Engine No. & VIN)

  • 1.109 Cabin Tilt Decal

  • 1.110 Lower Bull Bar Warning Decal

  • 1.111 Check can’t tilt cabin with bull bar raised and Grille down.

  • 1.112 Lower bull bar

  • 1.113 Open front flap (bonnet)

  • 1.114 Bull bar safety chains fitted

  • 1.115 Bull bar retaining bolts fitted with chain/ties

  • 1.116 Limit switch fitted – roller type IP56 rated

  • 1.117 No pinch points for wiring or front spray hose.(wiring and hoses clipped behind bracket)

  • 1.118 Check:

  • ·      Plumbing secure

  • ·      Cables free of obstruction

  • 1.119 Pump UP operation

  • 1.120 Stay locking mechanism

  • 1.121 Buzzer and Limit switches operating

  • 1.122 Cabin up position support.

  • 1.123 REMINDER: Check and record Engine & Transmission Number (page 1)

  • 1.124 Check all hose & cable runs – secure & no hose pinching/ rubbing on engine components(25mm spiral plastic guard fitted to all exposed ½’hose in wheel arches as minimum

  • 1.125 X-troll Rust Conqueror applied to chassis rails

  • 1.126 Aerial ID on roof

  • 1.127 Check mounting and security of monitor YE-VK-PJ electrically operated ball valve

  • 1.128 Pump DOWN operation

  • 1.129 Warning Buzzer

Miscellaneous:

  • 1.130 Relevant body panels have been replaced with aluminium panels.

  • Both wheel arches

  • Mudguards – painted black

  • Mudguard extensions – painted black

  • Both door handles<br>

  • Rear cabin vents

  • Front bonnet

  • Front corner panels (2 x 2) – painted CFA RED

  • 1.131 Front tyre sprays angled rearward off mudguards<br>

  • 1.132 “Oblan” Pre-cleaner on air intake tube. Model No. KC111 Metal air cleaner housing

  • 1.133 Wheel rim steps (50mm wide). Colour Coded “Yellow

  • 1.135 Steel encircling loop

  • ·      Front drive shaft

  • ·      Rear drive shaft

  • 1.136 Brake lines. (Approved fire resistant material)<br>• attachments to chassis for rear brake lines<br>• rubber grommets round chassis rail holes<br>

  • 1.137 Tyre extensions fitted

  • 1.138 Fuel tank cap c/w retaining chain

Cabin Exterior Decals

  • 1.140 Tyre Inflation Pressure - front wheels (x2) kPa

  • 1.141 “ 2 person lift” decal on bull bar

  • 1.142 CFA Logo - cabin rear doors (x2) - no black pin striping

  • 1.143 2x "FIRE" decals on front cabin doors

  • 1.144 2 x "FIRE" decals on front of cabin ( Reversed on drivers side)

  • 1.145 200 mm lime green/red checkerboard reflective striping

  • 1.146 Overall paint finishes (check for subjective gloss levels and chips. Etc) if in doubt use gloss meter to check

  • Lime Green outline to front and sides of cabin/Bull bar

Body

General (check with other inspections)

  • 2.1 Captive nuts wherever possible

  • 2.2 T bolt (super clamps) on hose barbs where possible

  • 2.3 Hydraulic style couplings used where possible in pump bay area.

  • 2.4 Waterproof terminal spray on all exposed terminals

  • 2.5 Silicon based spray on all exposed plugs & connectors

NS1 Locker - Ladder (btwn cabin & roll bar )

  • 2.6 Door fit & LHS side hinging – ensure free swing through nom. 180 deg

  • 2.7 Infill panel - nom. 75mm clearance (at lower end) to back of cabin, check upper infill panel brackets for strength/support of panel.

  • 2.8 1 x flush mounted paddle latch

  • 2.9 Door catch to retain door in open position, clear dot to protect paint work.

  • 2.10 LED Lighting & wiring

  • 1 Lazard light on infill panel

  • LED light above ladder

  • 2.12 Yellow reflective striping inside door, to lower and outside edges.

  • 2.13 Nylon Flooring, ventilation grille & drain holes.

  • 2.14 Drainage holes in flooring and floor.

  • 2.15 Ventilation grille @ rear (vents down)<br>

  • 2.16 Yellow 1” reflective striping fitted on inside of locker door (bottom & outer edge)

  • 2.17 Stowage Little Giant 10103 ladder, stowed with Velcro strap.

  • 2.18 50L Fresh Water Tank

  • ·      Mounting behind ROPS above locker

  • ·      Sight tube including yellow p float.

  • ·      Outlet valve & “clip-on” brass hose attachment.

  • ·      Decals: “CLEAN WATER ONLY” & symbolised (preferred) Not Drinking Water

  • 2.19 Stowage brackets for fuse puller gear on inside of locker door

NS Deck Access

  • 2.20 2 x steps – lower free swinging with RED painted chain link

  • 2.21 YELLOW strip edging each step – 2 x steps & 1 x tray frame cut away access raked inwards.

  • 2.22 YELLOW handrailing – continuous, full height with 75mm hand clearance (40mm min clearance to panels behind rails)

  • Anchorage

  • No sharp edges or catch points

  • 2.23 Door & Catch

  • ·      self-closing tendency

  • ·      YELLOW D handle and hand rail on top of door.

  • ·      Pinchweld on top edge – alternative return lip

  • ·      150mm wide kick plate on lower outside edge, 100mm on Bell vehicles

  • Batteries (fitted behind NS deck access steps)

  • 2.24 Check the roll out action of the battery carrier. Secured with anti-luse fasteners and nylon nuts.

  • 2.25 No pinch points for cables & wiring

  • 2.26 Batteries: 2 x 12 volt N70ZZ

  • 2.27 Battery Carrier fitted with Heat Protection cover plates – YELLOW handle on front face

  • 2.28 Insertion rubber on inner front and rear faces

  • 2.29 “24 VOLT” decal on outer face

  • 2.30 2x antiluce fasteners with nyloc nuts

  • 2.31 24 Volt Jump Start – Anderson Plug (incl. 6mm spacer) & “24V CHARGER & JUMP START” decal

NS 2 Esky/Welfare locker (checker plate under tray)

  • 2.32 Door fit & bottom hinging

  • 2.33 1x Stainless steel paddle latch

  • 2.34 seal around sealing edges

  • 2.36 LED strip light along top of locker

  • 2.37 General locker cleanliness

  • 2.38 Slide out tray, check operation

  • 2.39 Check security of separate stowage section

  • 2.40 Pinch weld on edges of stowage section

  • 2.41 Check for sharp edges

  • 2.42 Versatile style matting

  • 2.43 Drainage holes

  • 2.44 Ventilation grilles at rear

  • 2.45 Locker proximity switch, check operation of waring light in cab

  • 2.46 50L Fresh Water Tank. Outlet valve & “clip-on” brass hose attachment.(NS forward face of welfare locker) •Decals: “CLEAN WATER ONLY” & symbolised (preferred) Not Drinking Water<br>

  • 2.47 Stowage.

  • 1x Icebox 35L Esky and Hook & Loop strap

  • 5x Ration packs in Systema plastic box.

  • Sunscreen

  • Hand wash & insect replellent

NS 3 B.A/Welfare locker.

  • 2.48 Door Fit, Hinging and condition

  • 2.49 Yellow “pull down straps

  • 2.50 1 x stainless steel Paddle latch and protection of paintwork.

  • 2.51 3/4 height divider

  • 2.52. 3 x shelves

  • 2.53 1 x shelf above BA and shelves (3/4 width of locker)

  • 2.54 Balloon compression seal - join at bottom

  • 2.55 LED Light and wiring

  • 2.56 Locker proximity switch, check warning light operation.

  • 2.57 General locker cleanliness

  • 2.58 Versatile flooring

  • 2.59 Drainage holes

  • 2.60 Ventilation grilles @ rear (vents down)

  • 2.61 Yellow reflective striping fitted to outer edges of locker door.

  • 2.62 STOWAGE

  • If B.A not optioned, forward section left empty

  • B.A Pantograph bracket. Check operation 3 positions foam protection over fastener heads

  • Two spare B.A tilt brackets, foam squares over fasteners.

  • Stage 1 B.A control board stowage with drain holes

  • Left hand wall of locker. Forcible entry tools – Hooligan tool and axe<br>

  • Left side of Vertical divider. Holder for chlorhex sanitiser with sanitiser supplied<br>

  • 3 shelves on right hand side of locker<br>Bottom shelf (floor of locker)<br>- First Aid Kit<br>- Biohazard bags<br>- Disposable gloves in bag<br>- Patient blanket<br><br>

  • First shelf<br>- Foam Kit<br>- Dust masks in bag<br>- Safety glasses (5 pairs in bags) in Sistema container<br><br>

  • Second shelf<br>- Arm Core Cooler bags<br><br>

NS 4 Hoses and adaptors locker

  • 2.63 Door, fit, hinge and condition

  • 2.64 Yellow pull down straps

  • 2.65 Stainless steel paddle latch

  • 2.66 Balloon compression seal – join at the bottom

  • 2.67 LED lighting and wiring.

  • 2.68 Shelving lip up & internal walls. 1 full height, 1 Horizontal above hoses

  • • 1 x full width drawer with push button locking mechanism<br>

  • 2.69 General locker cleanliness

  • 2.70 Versatile matting on floor.

  • 2.71 Locker Proximity switch, check operation of waring light.

  • 2.72 Yellow reflective striping on outer edges of door.

  • 2.73 Drainage holes

  • 2.74 ventilation grilles in rear of locker

  • 2.75 STOWAGE

  • Hose on the bite rack for 6 lengths of hose. Partitions for hoses

  • 2x 25mm hose lenghts

  • 3x 38mm hose lenghts

  • Right hand section

  • Upper ShelLeft wall<br>- 2 x OneKey spanners on hook<br>- Hose winder handle<br>- Carboy spanners<br>

  • Floor<br>- 38mm Siamese wye piece <br>- Scotty Foam branch<br>

  • Rear wall<br>- 65mm Siamese wye piece (if fitted)<br>- 38mm Hose bandages<br>- 65mm hose bandages<br><br>

  • Right Wall<br>- Hose reel rewind handle<br>- 25mm storz Foam fill tube<br>- 38mm washers<br>- 65mm washers<br><br>

  • Adaptor drawer

  • Laying flat<br>- Protek 360 branch<br>- 38mm TFT - 500lpm 5bar G-Force Nozzle<br><br>

  • On bollards<br>- 65mm Storz to 64mm 5tpi F/M Adaptor<br>- 65mm Storz to 64mm 3tpi F/M Adaptor (x2)<br>- 75mm Storz to 64mm 3tpi F/M Adaptor<br>- 65mm Storz to 38mm ELC Adaptor<br>- 65mm Storz to 64mm 3tpi Male Adaptor (x2)<br><br>

  • Upper shelf

  • - knapsack<br>- Root Soaker kit in bag<br>- 20m lashings (x2)<br><br>

NS 5 Hose locker (under tray)

  • 2.76 Door, fit, hinge and condition

  • 2.77 Stainless steel paddle latch

  • 2.78 seal – join at the top.

  • 2.79 Chain to hold door open (able to unclip to allow door to hang vertically)

  • 2.80 LED lighting and wiring. full length strip LED light at top of locker.

  • 2.81 General locker cleanliness

  • 2.82 Versatile matting on floor.

  • 2.83 Drainage holes

  • 2.84 ventilation grilles in rear of locker

  • 2.85 Locker Proximity switch, check operation of waring light.

  • 2.86 Stowage

  • 3x 30 meter 64mm hose lengths.

  • 2.87 Aluminium wheel chocks (in front of mudguard)

Foam transfer pump and fill point

  • 2.88 Yellow Storz inlet c/w blank cap and chain.

  • 2.89 Momentary push button c/w decal

Dead Hose Reel (Undertray rear NS)

  • 2.90 Check mounting and operation.

  • 2.91 Canvas cover & drain holes

  • 2.92 Leather strap (nom. 500mm)

  • 2.93 Fixed 200mm (nom.) hose c/w Ø38mm external lug coupling

  • 2.94 Check operation of rewind handle

  • 2.95 Check brake operation

  • 2.96 3 x 38 mm hose lengths

NS 6 Locker Chainsaw Rear facing locker.

  • 2.97 Door, fit, hinge and condition

  • 2.98 1x stainless steel paddle latch

  • 2.99 Balloon seal with join at bottom

  • 2.100 1x LED light strip at top of locker

  • 2.101 Removable tray under Chainsaw.

  • 2.102 General locker cleanliness

  • 2. 103 Rubber ribbed flooring in draw

  • 2.104 Drainage holes

  • 2.105 Ventilation grille in rear

  • 2.106 Locker proximity switch, check operation of waring light

  • 2.107 STOWAGE

  • Stihl MS311 Farmboss with Velcro strap

  • Ear plugs in Systema container

  • Stihl sharpening kit and instructions

  • Felling wedge

  • Hazardous tree marking kit

  • Chainsaw bar oil & fuel

Live hose reel – static checks

  • 2.108 Hydraulic crimp fittings to both ends of hoses.

  • 2.109 1x mounting bracket

  • 2.110 Turntable mounting to allow rotation to 45 deg and 90 deg.

  • 2.111 Locking bolt

  • 2.112 Decal on locking bolt.

  • 2.113 1 x rubber stop

  • 2.114-2.121 Near side hose reel (live). Check;<br>Rotating, check mount and rotation,<br>Red outer cover,<br>Amber strobe,<br>Rewind motor, square to frame and wiring,<br>White LED light,<br>Manual rewind handles fit and <br>Hose connections.

Hydrant Stowage.

  • 2.122 Hydrant and Onekey, stowed in bag attached to hydrant.

OS1 Stowage (btwn cabin & body)

  • 2.123 Door fit & LHS side hinging

  • 2.124 Infill panel - nom. 75mm clearance to back of cabin. Check upper infill panels for strength/ support.

  • 2.125 1 x LED light

  • 2.126 1 x Paddle latch

  • 2.127 1” yellow reflective diamond grade striping, inner door face

  • 2.128 Squeegee handle

  • 2.129Squeegee/ Broom head

  • 2.130 Ceiling hook

  • 2.131 2x Rakehoes

  • 2.132 1x JBS long handle round mouth shovel

  • 2.133 Spare wheel winder handle

OS Deck Access

  • 2.134 2 x steps – lower free swinging with RED painted chain link

  • 2.135 YELLOW strip edging each step – 2 x steps & 1 x tray frame cut away access raked inwards

  • 2.136 YELLOW Handrailing – continuous, full height with 75mm hand clearance (40mm min clearance to panels behind rails)

  • Anchorage hex head bolts.

  • No sharp edges or catch points

  • 2.137 24 Volt Jump Start – Anderson Plug (incl. 6mm spacer) & “24V CHARGER & JUMP START” decal

  • 2.138 Door & catch

  • YELLOW handle and hand rail on top of door.

  • Self closing tendency.

  • Kick plate on lower outside edge.

  • Pinchweld on top edge – alternative return lip

OS 2 Rescue gear (painted outside only)

  • 2.139 Door fit & top hinging

  • 2.140 Yellow pull down strap

  • 2.141 Stainless Steel paddle latch

  • 2.142 1 x slide out drawer/shelf with push button locking mechanism

  • 2.143 2x Vertical dividers

  • 2.144 2x Shelves

  • 2.145 & 146 Balloon Compression seal join at bottom, 2x antiluce fasteners at bottom.

  • 2.147 Yellow 1" reflective diamond grade striping on Forward, Rearward sides and bottom edge of door.<br>

  • 2.148 Yellow 1" reflective diamond grade striping on Forward, Rearward sides and bottom edges of locker.

  • 2.149 LED lighting above and below shelf

  • 2.150 General locker cleanliness

  • 2.151 Versatile style floring

  • 2.152 Drainage holes

  • 2.153 Ventilation grille in rear.

  • 2.154 Locker proximity switch, check operation of waring light in cab.

  • 2.155 Stowage

  • On First Divider wall<br>• Saw<br>• Stihl Felling Lever<br>• Eclipse Bolt Cutters<br><br>

  • On Bottom Shelf<br>• MVA Tool Kit<br><br>

  • On Top Shelf<br>• E Flares in bag<br><br>

  • On RHS of slide out section<br>• 4.5kg dry chem fire extinguisher<br>• 6 Witches hats<br>• Scene Tape<br>• “Plug it Up” compound<br><br>

  • On RHS wall<br>• Tarpaulin<br><br>

  • 2.156 aluminium wheel chocks (in front of wheel arch, rubber lined secured with strap)

OS 3 Locker – Fuel/Salvage Gear (painted – outside only)

  • 2.157 Door fit & top hinging

  • 2.158 Yellow pull down strap

  • 2.159 1 x stainless steel paddle latch

  • 2.160 Slide out shelf

  • 2.161 Vertical Divider

  • 2.162 Balloon compression seal – join at the bottom

  • 2.163 &2.164 1” yellow reflective diamond grade striping, forward & rearward sides, outer edge – vertical & lower inside/outside door

  • 2.165 LED lighting one above/below shelf

  • 2.166 General locker cleanliness

  • 2.167 Versatile flooring

  • 2.168 Drainage holes

  • 2.169 Ventilation grilles @ rear

  • 2.170 Locker proximity switch, check operation of waring light in cab.

  • 2.171 STOWAGE

  • On LHS Floor:<br>• Firelighter<br>• 10L Firelighter fuel container – AFAC green with pouring spout and ID tag<br>• 10L Ad Blue container<br>• PVC dipped Chemical gloves<br><br>

  • Under LHS shelf<br>• Plastic Clean Funnel<br><br>

  • On RHS Floor<br>• Emergency triangles<br>• Wheel nut spanner<br>• Vehicle jack<br>• LED Dolphin torch and battery<br><br>

  • On Rear wall<br>• Vehicle jack handle<br><br>

  • On RHS of centre divider<br>• Tyre inflator and hose (5m)<br><br>

  • On RHS wall<br>• Jumper cables (5m)<br><br>

  • On RHS shelf<br>• Stihl chaps<br>• Stihl helmet system<br>

Suction Hose Locker (rear OS undertray)

  • 2.172 Lower sloping edge above spare wheel (side view)

  • 2.173 Door fit & downward hinge operation

  • 2.174 “HARD SUCTION” decal on door

  • 2.175 1x stainless Steel paddle latch

  • 2.176 Strainer holder on locker door

  • 2.177 Lower lip & rear vertical fitted with half moon edging (or equivalent) – to stop catch points

  • 2.178 No sharp edges on internal surfaces

  • 2.179 20 x Drainage holes on bottom face ensure float chain cannot get out/caught

  • 2.180 LED locker light fitted - forward upper edge

  • 2.181 STOWAGE

  • 2.182 Single 9m length of Ø75mm “wire whipped” suction hose & Ø75mm Storz coupled strainer – check for ease of deployment & stowage

  • 2.183 1 x WHITE foam suction float c/w chain & “D” shackle

  • 2.184 1 x Hoenig basket strainer

Rear of Vehicle

  • 2.185 Heat shielding panel around pump bay area c/w 2 x flush mounted compression latches, stays, esy loops with yellow pull tabs & 1” yellow diamond grade striping – inside faces (bottom & outer edge) & foam tape on mating edges

  • ·      Rear offside

  • ·      Offside Rear

  • Access to pump filters, fuel valve, dip stick, etc.

  • 2.186 Removable centre panels

  • 2.187Rear recovery YELLOW hitch point c/w decal “15T CAPACITY RECOVERY USE ONLY”<br>

  • 2.188Rear bumper and combination tail lights

  • 2.189 ADR diagonal striping

  • 2.190 Broadband reversing buzzer & mounting

  • 2.191 Hinged chequer plate rear wheel mudflaps & extensions (rear only) – open stays to minimise build-up of dirt/grass

  • NS

  • OS

  • 2.192 Wheel arch spray nozzles and plumbing( 25mm spiral plastic guard fitted to all ؽ” hose in wheel arches)

  • ·      NS Front

  • ·      OS Front

  • ·      NS Rear (2/side) mounted off tray frame

  • ·      OS Rear (2/side) mounted off tray frame

  • 2.193 Spare Wheel & Mounting

  • Check winch operation

  • Partly lower/restow spare wheel

  • Check angle

Body decals (ground level)

  • 2.194 “DIESEL” or “DIESEL FUEL”

  • 2.195 Tyre Inflation Pressure (2 x rear wheels)

  • 2.196 “000” Decal (3 off) - NS, OS & Rear

  • 2.197 Water Signals/ Pump Priming Procedures

  • 2.198 CFA Logo at rear

  • 2.199 Small aerial I.D sticker on rear of appliance.

  • 2.200 “SERVICE ACCESS ONLY” fitted to both rear access doors - YELLOW background with BLACK writing

  • 2.201 Rear above tray infill panels fitted with “Scotchlite” reflective material

  • 2.202 1” yellow reflective diamond grade striping

  • ·      NS outline profiled (incl. Cabin)

  • ·      OS outline profiled (incl. Cabin)

  • ·      Rear outline profiled

  • 2.203 200mm lime green & red checker diamond grade striping , OS & NS

Body Lighting (ground level) All should be LED where possible

  • check sealing and looms neatly arranged & clamped ALL wired through parkers

  • 2.204 Pump bay area light - rear panel scene light switched

  • 2.205 NS Body LED Lighting (mtg behind rubrail)

  • Rear tray – Ø38mm outlet

  • NS deck access step

  • Ø65mm Storz tank fill point

  • 2.206 Rear LED Lighting

  • Undertray rear plumbing

  • Above tray deliveries (min. 90mm long)

  • Undertray dead hose reel

  • 2.207 OS Body LED Lighting

  • OS deck access step

  • Rear tray – Ø38mm outlet

  • 2.208 NS/OS/Rear pump bay area scene lights – group switched from rear pump control panel. Check if NS scene lights are shadowed by lift up doors.

Under Body ( Access to creeper required)

  • 2.209 Mounting points

  • 2.210 XTroll rust conqueror applied

  • 2.211 Pactene bearers

  • 2.212Tray frame locking plates

  • 2.213 Check Chassis for rust eg: rear of frame from removal of cross member

  • 2.214 Water tank inserts – all brass

  • 2.215 Main circuit breakers (incl. ID labels) - check these are not in a vulnerable position

  • 2.216 Radiator guard fitted – fully enclosed with expended metal mesh, check swing down action.

  • 2.217 Crew sprays plumbing:

  • Security inside chassis rails

  • Spare wheel tyre spray

  • 2.218 Check hoses/cabling generally run inside chassis rails – tied back

  • 2.219 No loose/rubbing brake/fuel lines

  • 2.220 In line check valve is present in fuel line

  • 2.221 Underside damage to water tank/chassis rails etc.

  • 2.222 Access grease nipples – via 900 down elbow if req

  • 2.223 Wiring harnesses & security – protected inside chassis rails

  • 2.224 Tank overflow piping to ground – behind rear differential

  • 2.225 Primer and Thermal relief valve discharge lines directed downwards – NOT rearwards

  • 2.226 Ø1” plugged tank drain c/w isolating valve

  • 2.227 Sufficient bracketry to support plumbing.

  • Air supply tanks and mounting

  • 2.228 Ensure security of airlines into push lock fittings

  • Priority Valve fitted

  • All underbody air lines lagged & secure

Deck Area General ( NOTE: extend OS 3 & OS 4 locker first – pump bay access)

  • 2.229 Chequer floor plate panels

  • 2.230 OS heat shielding panel

  • ·       General fit

  • ·       Overall finish

  • 2.231 NS heat shielding panel

  • ·       General fit

  • ·       Overall finish

  • 2.232 Water tank above tray height RED heat shielding

  • ·       OS

  • ·       NS

  • 2.234 Roll bar painted infill panels – check for finish and marks

  • 2.235 Lower central ROPS panel removable for access to monitor isolating valve

  • 2.236 Body side crew sprays plumbing & guarding - check domed head bolts in OS & NS walkway

  • 2.237 Forward Deck Area Plumbing

  • 2.238 Plumbing and mounting –NS & OS front of tray near awning

  • 2.239 & 2.240 2x OS Ø38mm outlet & isolating valves, fitted with orfiace plates and isolation valves. Do not remove etching is visible.

  • 2.241 STOWAGE

  • • 4 x rigid hoses (1.5m length)

  • • 4 x branches (type still to be determined)

  • Decals in Deck Area

  • 2.242“STEP BACKWARDS” on rear of each tray door (2 off).

  • 2.243“CREW PROTECTION WATER” decals (OS and rear) – CLASS 1 YELLOW background with BLACK writing.

  • 2.265 Blanket locker labelled, and Aux Bin on N/S 1 labelled

  • Water Tank

  • 2.244 Overhead fill point & strainer (cap with retaining chain/wire)

  • 2.245 Baffle bones fitted

  • 2.246 3 x sight tubes (c/w yellow p-floats & isolating valve) - check position of hose clamps/valve handles (not in walkway)

  • 2.247Framing – full height rubber lined – i.e. no tank-frame direct contact

  • Deck Area Lighting
    (check sealing and looms neatly arranged & clamped)

  • 2.248 OS spotlight & mounting bracket & ±900 swivel pedestal front of Roll Bar (hard wired c/w accessories plug – approx. mid height) protection fitted on paintwork behind light

  • 2.249 NS spotlight & mounting bracket & ±900 swivel pedestal front of Roll Bar (hard wired c/w accessories plug – approx. mid height) protection of paintwork behind light.

  • Deck area light (switched through deck control panel)

  • Pump panel deck area.

  • 2.250 INDICATION LIGHTS

  • RED – “CREW PROTECTION”

  • BLUE – “PUMP RUNNING”

  • RED – “PUMP OIL PRESSURE”

  • 2.251 GREEN LED & “CREW SPRAYS ACTIVATED” decal (BLACK writing on YELLOW background)

  • 2.252 CONTROLS (rockers switches)

  • RED – “PUMP ON/OFF” (rocker switch c/w black guard)

  • WHITE – “PUMP START” (rocker switch)

  • GREY – “THROTTLE INCREASE/DECREASE”(rocker switch)

  • YELLOW – “CREW PROTECTION SPRAYS” (Rotary switch)

  • “ALARM MUTE” Switch (Momentary push button)

  • “CREW LIGHT ON/OFF” (toggle switch)

  • 2.253 Check operation of gauges

  • 2.254 Check pump engine controls – turn pump on/off and throttle

  • 2.255 Check panel lights

  • 2.256 Check operation of crew protection sprays switch

  • 2.257 Open panel and check:

  • ·      mounting of Class 1 node, switches, lights etc

  • Paint on exposed holes

  • ·      Relays & Circuit Breakers labelled (if applicable)

  • Intercom

  • 2.258 Speaker mounting with aluminium bracket

  • 2.259 Push-to-talk microphone/speaker & mounting

  • 2.260 RJ12 phone connector heat shrunk to weather proof

  • 2.261 drainage hole

  • 2.262 White LED (hard wired)

  • 2.263 Magenta “Deck Call” light mounted above speaker recess – check activation with switch in cab

  • Blanket Stowage Locker (recessed centrally in ROPS), with 3x blankets stowed

  • 2.264 2 x flush mounted compression latches

  • 2.266 Drainage holes

  • 2.267 “BLANKET and WELFARE LOCKER” decal

  • 2.268 Insulated space beside blankets for stowage of drinks.

  • Crew Protection “Drop Down” awning

  • 2.269 Top below cabin beacon height

  • 2.270 Check sharp edges and finish on RED housing

  • 2.271 Deploy StormKing Mountain curtain & check:

  • ·       Curtain on inside & outside faces for damage

  • ·       Internal bracing

  • ·       Velcro alignment – no light entering when deployed

  • 2.272 Quick release latches fitted with nom. 10mm spacer

Rear Pump Bay Area

  • 2.273 Flexible trailing lead for OS 2&3 locker wiring

  • 2.274 Mounting of fuel tank & engine fuel lines – BLUE Ø?” Parker push-lock

  • ·       Isolatable feed

  • 2.275 Pump bleed Line - Ø10mm c/w isolating valve and Y strainer is accessible

  • 2.276 Suction and delivery flexible couplings

  • 2.277 Isolating valve fitted to suction priming line @ pump offtake

  • 2.278 Thermal relief valve & isolating valve fitted to pump casing – drain to ground @ rear

  • 2.279 Pump suction strainer (removable) –<br>• Fitted with Storz cap<br>• Fitted with storz suction seals<br>(WARNING: Ensure pump off and 3 way valve to hard suction)<br>

  • 2.280 check all hoses & Tbolt clamps (where possible)

  • 2.281 & 2.282 Rear vision camera mounting on tank and rear side of vehicle

  • 2.283 CTD Triton Foam System.

  • Foam pump and plumbing

  • Tank mounting and sensor

  • 2.284 Ø1” Crew Sprays offtake maintenance isolating gate valve c/w “CREW SPRAYS DO NOT ISOLATE” decal

  • 2.285 Crew Sprays plumbing

  • Crew sprays relay box water tight

  • Frame mounting

  • Hose rubbing

  • Stainless Steel filter - check for leaks

  • UNIC Koei actuator

  • Suco 0184 pressure switch

  • 2.286 Filter drain & ؽ” maintenance isolating gate valve.

  • 2.287 “Donaldson” combined Air Pre-cleaner/Air Filter installed (Model No. C-031ES) & service indicator

Spray Protection System( all nozzles “freebond” 9 or equiv. in place)

  • 2.288 From tray area check crimping connections, clamps, side guard mounting

  • ·       OS body plumbing and guarding (RED) -30x30x450 lead-in and lead-out

  • ·       Rear plumbing

  • ·       NS body plumbing and guarding (RED) - 30x30x450 lead-in and lead-out

  • ·       OS/NS cabin guarding (WHITE) - 30x30x450 lead-in and lead-out

  • 2.289 From ground level random fan jet nozzle checks (Body) – 9 Can be line of sited from deck access to confirm “in line”)

  • ·       Nearside – 150 ± 20 & 15mm ± 2 mm

  • ·       Rear – 150 ± 20 & 15mm ± 2 mm

  • ·       Offside – 150 ± 20 & 15mm ± 2 mm

  • 2.290 Cabin fan jet nozzle checks ( If time permits)

  • ·       Nearside – 150 ± 20 @ target point

  • ·       Windscreen – 300 ± 20 angle of incidence

  • ·       Offside – 150 ± 20 @ target point

  • OTHER ITEMS:

Pump

2. Fire Fighting Pump and Plumbing (Pump to be started at beginning of inspection – min. running 3 hrs)

Pump Engine and General

  • 3.1 Flexible mountings (x4)

  • 3.2 Oil drain plug access

  • 3.3 Throttle operation – check to confirm it auto returns to idle when pump stops

  • 3.4 Fleetguard FS1221 “spin on” fuel filter

  • 3.5 All camlocks wired or cable tied (as applicable)

  • 3.6 3 piece valving for all locations fixed U/S & D/S fabricated plumbing (as applicable)

Pump Panel – Vehicle Rear: Check pump operation (on/off/throttle/pressure) from this panel (All controls gauges etc fully water sealed to outer face – check post sprays test) Box to be aluminium construction

  • 3.7 Check operation of gauges

  • 3.8 Check pump engine controls<br> • Ensure that electro-pneumatic valve (hard suction) operate without the need to activate the pump on/off switch (vehicle ignition must be on)

  • 3.9 Check panel lights (parking lights must be on)

  • 3.10 Pump hour running meter

  • 3.11 Water tank level gauge

  • 3.12 Radio volume

  • 3.13 INDICATION LIGHTS

  • RED – “CREW PROTECTION”

  • BLUE – “PUMP RUNNING”

  • RED – “PUMP OIL PRESSURE”

  • RED – “PUMP TEMPERATURE”

  • 3.14 CONTROLS

  • RED – “PUMP ON/OFF” (rocker switch c/w black guard)

  • WHITE – “PUMP START” (rocker switch)

  • GREY – “THROTTLE INCREASE/DECREASE”(rocker switch)

  • BLACK – “TANK SUPPLY/HARD SUCTION” (rocker switch) , must operate without pump ign (vehicle ignition must be on).

  • “ALARM MUTE” Switch (Momentary push button)

  • “AIR HORN” switch (Momentary push switch)<br>

  • “SCENE LIGHTS ON/OFF” (toggle switch)

  • 3.15 Open panel and check:

  • mounting of Class 1 node, switches, lights etc

  • Paint on exposed holes

  • Relays & CB’s labelled (as applicable)

Decals

  • 3.16 “SUCTION BLEED LINE” – NS under tray (near side)

  • 3.17 “HYDRANT BOOST INLET” – undertray rear

  • 3.18 “HYDRANT BOOST BLEED LINE” – undertray rear

  • 3.19 “TANK FILL INLET” - NS Cap clear of rear wheel

  • 3.20 “SPRAY FILTER FLUSHING VALVE” – undertray rear NS

  • 3.21 “LIVE HOSE REEL REWIND” – NS rear bumper

  • 3.22 “LIVE HOSE REEL ISOLATION OPEN/CLOSED (adjacent to live hose reel handle)

Primer

  • 3.23 “All Bronze” oil-less rotary vane electric primer (must be capable of operation with pump ignition OFF)

  • 3.24 “T” type priming valve handle Plumbing (rear ground level area)

  • 3.25 Thermal protection fitted

Plumbing (rear ground level area) NOTE: pump bay area plumbing check with Deck body checks previously

  • 3.26 "TANK FILL DRAUGHTING" valve, manual pull handle (RED)

  • Wrapped with reflective tape for visibility

  • Check connection of handle to valve has split pin to prevent it unscrewing<br>

  • 3.29
    Rear delivery manifold – deliveries rotated to OS

  • ·      2 x Ø65mm Storz deliveries

  • ·      1 x Ø65mm to storz Ø38mm external lug delivery adaptor attached to coupling

  • 3.30 Tank fill Line Draughting manual valve

  • 3.31 Three-way (tank supply/hard suction) pneumatic valve

  • 3.32 Hydrant boost valve (green handle) c/w check valve & strainer

  • 3.33 Ø1” plugged offtake in hydrant boost line & tank fill line draughting d/s pneumatic valve

  • 3.34 Valve handle & coupling colour coding:

  • 3.35 Suction : GREEN

  • Delivery : BLUE

  • Foam : YELLOW

  • 3.36 GREEN blank caps fitted with retaining wires/chains.

  • ·      1 x Ø65mm Storz tank fill

  • ·      1 x Ø65mm Storz hydrant boost

  • 3.37 Front tyre sprays isolating valve – OS forward undertray

  • 3.38 Thermal relief under tray drain line behind rear wheel - downward projecting.

  • 3.39 Two (2) bleed lines (Ø6mm) installed with valve into hard suction line & hydrant boost

  • All plumbing is leak free

Pump Test (applicable to the Isuzu powered pump) check operation of pump controls from rear panel

  • Pump figures

  • Pump idle pressure (Aprox 350 Kpa)

  • 3.48 Closed pump pressure off tank supply (minimum 1350 kpa)

  • Priming time, Approx. secs

  • 3.40 deploy pre coupled suction hose, connect 1x65mm delivery hose & 1x 38 mm delivery hose. Set the pump up to draft water

  • 3.44 Prime the pump (with pump ignition off)

  • 3.45 Start the pump

  • 3.46 Open delivery.

  • 3.47 Check all deliveries are operating & not leaking

  • ·      Ø38mm (6 off) – 4 tray/2 rear undertray)

  • ·      Ø64mm (2 off) – 2 rear – angled to OS

  • 3.48 Check operation of the front bull bar sprays – angled rearwards to front of tyres

  • 3.50 GAAM Mk300D Pump performance figures:

    UNDERTAKE FROM TANK SUPPLY (unlikely to be able to complete via 9m suction hose – compound pressure too high)

  • Delivery Hose configuration:·   Hose Diameter: mm Hose Length: m

  • Specified: 1200 lpm @ 700 kPa

  • Delivery/Compound Pressures at

  • 400 kPa Delivery/Compound Pressures at

  • 500 kPa Delivery/Compound Pressures at

  • 600 kPa Delivery/Compound Pressures at

  • 700 kPa (Specified 900lpm @ 700kpa ) Delivery/Compound Pressures at

  • Maximum Delivery/Compound Pressures at

  • 3.51 Check operation of live hose reel and electric rewind

  • 3.52 Switch three-way valve to “TANK SUPPLY”

  • 3.53<br> Empty the tank to ¼ full mark until “Low Water” AMBER strobe and “Crew Protection” RED warning lights and external siren sounds (NOTE: repeat partial refill & empty sequence will be required)

  • 3.54 Check:

  • ·      tank level lights (reserve water decals)

  • ·      AMBER low water warning strobe

  • ·      c/c centre console AMBER light

  • ·       Rear - RED light and alarm mute

  • ·       Deck - RED light and alarm mute

  • ·       Cabin - RED light and alarm mute

  • 3.55 Switch 3-way valve to “HARD SUCTION”

  • 3.56 Fill tank to ¾ full using hard suction & tank fill line draughting line. Check:

  • ·      AMBER low level water strobe light cancels at ¾ full tank

Class “A” Foam Injection System, CTD Triton LP

  • 3.59 Confirm Operation

  • 3.60 Check operation of foam tank level system;

  • 3.61Check metering controls on control panel.

THERMAL RELIEF VALVE TEST (Random Test – Do when time permits Only to be done with temperature monitoring equipment fitted to pump casing)

  • Tested

  • SET-UP

  • ·      set pump to recirculate from tank supply

  • ·      foam pick-up tube preferably drawing from a water supply (to prevent excess foam build-up)

  • ·      Quenchmaster on 1% delivery

  • ·      foam 3 way valve on (bleed line off)

  • ·      pump to full throttle

  • ·      Close all rear infill panels – to protect against possible hot water hose “blow off”

  • Note : Weak point is likely to be Quenchmaster drive/delivery hoses

  • DO NOT ALLOW PUMP CASING TEMPERATURE TO RISE ABOVE 75c At these temperatures allow slow air cooling of casing to prevent sudden thermal shock to pump seal

  • CLOSE TANK FILL LINE DRAUGHTING VALVE

  • WARNING: pump & delivery plumbing will start to heat up

  • Measure:

  • ·      Time until thermal relief valve opens

  • Note: relief valve set to open at approx.60C – depending on ambient conditions should occur within 1-2 minutes. Monitor pump casing temperature

  • Time - Secs

  • Return pump to idle and turn bleed line on

Check Spray Protection System (refer diagram page 4)

  • Spray Nozzle Position

  • 3.66 SET UP

  • Fill tank to above "1/4" crew protection level

  • Set pump to idle

  • Open tank fill line draughting valve, should close during crew protection operation

  • Switch 3 way valve to tank supply

  • Disconnect Suction hose<br> (Note tank fill line draughting valve should spring default closed when crew sprays activated)

  • 3.67 Test filter flushing valve. ( Drain hose to be clear of spare wheel)

  • 3.68 Switch pump off

  • 3.69 Switch the cabin battery isolator off and check on/off operation of spray control valve in cabin and deck area (hallway switching)

  • 3.70 Switch pump on

  • 3.71 Confirm GREEN LED in cabin & deck area turns ON

  • 3.72 Spray pattern - OFFSIDE

  • N1 ( Cabin Front) 5.5l/m FJ

  • N2 (Cabin) 3.0l/m NETA NF1050 fan

  • N3 (Cabin) 5.5l/m FJ

  • N4 (Cabin) 5.5l/m FJ

  • N5 (Body) 3.0l/m FJ

  • N6 (Body) 3.0l/m FJ

  • N7 (Body) 3.0l/m FJ

  • N8 (Body) 4.5l/m FJ

  • 3.73 Spray Pattern - NEARSIDE

  • N9 5.5l/m FJ

  • N10 (Cabin Front) 3.0l/m NETA NF1050 fan

  • N11 (Cabin) 5.5l/m FJ

  • N12 (Cabin) 5.5l/m FJ

  • N13 (Body) 3.0l/m FJ

  • N14 (Body) 3.0l/m FJ

  • N15 (Body) 3.0l/m FJ

  • N16 (Body rear) 4.5l/m FJ

  • 3.74 Spray pattern CABIN ROOF/DECK AREA

  • N17 (Cabin Roof) 12.0l/m SD

  • N18 (Cabin Roof)12.0l/m SD

  • N19 (Deck Rear) 6.0l/m SD

  • 3.75 Spray Pattern - WHEELS/TYRES Offisde

  • N20 (Front Wheel) 5.0l/m CS

  • N21 (Rear Wheel) 5.0l/m CS

  • N22 (Rear Wheel) 5.0l/m CS3.86

  • Nearside

  • N23 (Front Wheel) 5.0l/m CS

  • N24 (Rear Wheel) 5.0l/m CS

  • N27 (Rear Wheel) 5.0l/m CS

  • Spare Wheel

  • N25 (Spare) 1.7l/m CS

  • 3.76 Check adequate "run off" flow over upper infill panel lip & down rear control panel rear N19 FJ

  • 3.77 Time sprays operational from "tank empty" (minimum 5 minutes specified)<br>Tank Fill Line Draughting valve Closed<br>WARNING: Switch pump off immediately at end of test

  • Time Minutes:Seconds ( Minimum 5 minutes Specified)

  • 3.78 Confirm GREEN LED in cabin and deck area turns OFF at end of the test

  • 3.79 On completion of the spray test check inside of the following for water ingress:

  • Rear control panel

  • Deck control panel

  • All Lockers

  • 3.80 Connect Hydrant to hydrant boost line check for any leaks

  • Check tank doesn't fill from hydrant when connected via hydrant<br>(Bleed line turned off check via sight tubes)

  • Completely fill the tank using a hydrant and the appliance fill line

  • Other:

  • Other:

  • Other item

  • Other item

Road Test

Driving Test (nom. 20-30 km – on road and off road)

  • 4.1 Auto and Semi auto modes of operation

  • 4.2 Drive slow 1st gear max 1200rpm

  • 4.3 reverse slow

  • 4.4 Exhaust brake 3 positions (OFF/BRAKE/THROTTLE RELEASE)

  • 4.5 Low/High range selection

  • 4.6 Differential lock selection. Front/Rear/Longitudinal

  • 4.7 Steering Wheel alignment/balance<br>

  • 4.8 All instruments working

  • 4.9 Normal Braking.<br>Check straight line heavy braking to see if pulls to one side<br>

  • 4.10 No vibration

  • 4.11 No noises or rattles

  • 4.12 air loss during inspection

  • 4.13 Engine temprature

  • 4.14 Check top road speed. Minimum 100 km/hour. Speed limited to 110 km/hour

  • 4.15 Vehicle Fuel Tank Level

  • 4.16 Monitor test if done as part of the road test.

Other

Other

  • Other items noted during inspection

  • Other items noted during inspection

  • Vehicle requires reinspection

  • Check and record pump engine hours and K's

  • Signature

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