Information
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Audit Title
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Conducted on
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Personnel, if different to list below
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- Danny O'Neill
- Andrew Webb
- Karen Barnett
- Elliott Barnfather
- Ken Hare
Quality Insurance Inspection Heavy Tanker Inspection
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Country Fire Authority Fleet Services Department
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Inspection No T16/
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Appliance Manufacturer:
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Brigade:
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DMO:
- Bairnsdale
- Ballarat
- Cranbourne
- Geelong
- Horsham
- Kangaroo Flat
- Moe
- Mt Evelyn
- Seymour
- Shepparton
- Swan Hill
- Wangaratta
- Warrnambool
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District
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- 6
- 7
- 8
- 9
- 10
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- 12
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- 17
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- 20
- 21
- 22
- 23
- 24
- 25
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Date:
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Time Commenced:
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Time Completed:
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Date completed ;
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Pump hour meter at start
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Pump hour meter at finnish
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Odometer at start
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Odometer at finnish
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Appliance Details
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Registration Number:
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Rego plate photo
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Y2-E63A TFT monitor Serial number: TFT-Y
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Cab Chassis Manufacturer and Model Number
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Iveco Eurocargo ML150E28W 4x4 (G.V.M 15,00KG - CHECK ON COMPLIANCE PLATE)
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Second Stage of Manufacture Plate
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Cab Chassis Vin: ZCFB1LM84026
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Vin No photo
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Cab Chassis Engine Number:
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Cab Chassis Engine Number photo
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Body Number/Date of manufacture:
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Body manufacture plate photo (if fitted)
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Fire Pump Manufacturer GAAM Mk300D
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Fire Pump Serial No:
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Fire Pump Date of Manufacture:
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Pump serial number photo
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Fire Pump Engine Manufacturer and Model : Isuzu 4LE2;
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Fire Pump Engine Serial Number:
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Pump engine serial no photo
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Water Tank serial number (found near front lifting points)
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CFA Radio Number: Serial No:
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Aerial Identification Number
Cabin
Cabin Interior - from the Drivers seating position
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1.89 All Cabin seats fitted with seat covers & modified to stow blankets.
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1.1 Vehicle key ring to include:
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2 x c/c ignition/door lock, Ad Blue tank key, control panel key
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1.2 Drivers seating - ISRICHECK FULL
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Check full operation<br>
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lap/sash seatbelts working
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1.4 Forward interior lights
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1.5 All dashboard driving instrumentation
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1.6 Horn, road horn & air horn operation
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1.7 Diff lock switches
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1.8 Gear switches (D/N/R)
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1.9 Dashboard condition
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1.10 Check operation of red light on dash…operates for low air pressure and cab tilt/cab unlocked.
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1.11 Unused dash switches replaced with blank switches to avoid confusion
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1.12 Radio working correctly
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1.13 CD player working correctly
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1.11 Air conditioning system
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1.13 Flooring material
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1.14 Electric rear side mirrors - LHS/RHS, Convex Mirrors LHS/RHS - cycle through using selector switch, indicator shown on dash info panel
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1.15 Park brake operation
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1.16 GPS/Reverse camera
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All functions working correctly, including reverse camera and all GPS functions (confirm on Road test)
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1.15 idle speed control (idle 600rpm- max1000rpm)
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1.16 Access grab handles - A and B pillar, Mounting security and Yellow colour.
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1.17 Windscreen wipers including washer
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1.18 Electric windows - Forward LHS/RHS
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1.19 Air conditioning system
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1.20 Heating system
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1.21 Flooring.<br>
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1.22 General cleanliness
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1.23 Engine throttle/speed control (up to 1,000 rpm), uses cruise control.
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1.24 Access grab handles (all painted yellow) Check for mounting, paint finish<br>
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• A Pillar (integrated into roll cage)<br>
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• B Pillar (near floor beside seat)<br>
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1.25 Cabin Internal Roll Cage
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• Painting & finish<br>
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• Floor mounting<br>
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• A and B Pillar<br>
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• Clearance for front windscreen curtain (at least 50mm)<br>
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1.26 Thermagaurd Radiant Curtians (Forward windscreen & Front driver) - installation and figment. Check:
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Upper fixing of bracket
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Coverage over glass when deployed ( full seal - block out light)
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Security of Velcro - rivet/body washer nom. 150mm spacing, glued around edges (plastic trim only)
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Not damaged - esp. Foil side
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Ensure front curtain re-rolled correctly
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1.27 Battery Isolation switch operation, including decal. RHS of drivers seat. Terminals in wheel arch protected. 3 min time out on shut off.
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1.28 Hand held torch – attached to lower outside of console near drivers leg
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1.29 Front sprays handle (Red) & “FRONT SPRAYS OPEN/CLOSED” decal<br>
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1.30 24hr digital clock - central overhead console
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1.31 GREEN LED & "CREW SPRAYS ACTIVATED" decal (BLACK writing on YELLOW back ground) - central overhead console
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1.32 Red Locker open warning light, mounted centrally, front of overhead console.
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1.33 CFA Radio incorporated in overhead console and microphone attached to overhead console with clip to hold curly cord out of the way
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1.94 Drivers side map light
DECALS - from the front
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1.34 First Aid Kit (front windscreen upper passenger side)
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1.35 Hazchem Scale (front windscreen upper passenger side) - CFA supply
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1.36 "SEAT BELTS MUST BE WORN" front x1
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1.37 "STEP BACKWARDS" - 2 locations (inside doors)
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1.38 Circuit Breaker ID (passenger side of centre console)
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1.39 Vehicle weight and Dimensions on Drivers side<br>Length 8.10m<br>Width 2.85m<br>Height 3.15m<br>GVM. 15 tonne <br>
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1.40 Aerial I.D. (on Passenger Side)
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1.41 Decal on overhead console above driver to alert Comms to radio head locations
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1.42 Instructions regarding cleaning of exterior striping and decals
Cabin Centre CONSOLE
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1.43 EMERGENCY RESPONSE SWITCHES
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Flashing Headlights
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Hazards: front and rear
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Bacons
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Alley lights RHS & LHS
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Deck Call switch
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Air Horn
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Siren System (check operation)
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Siren tones, all operations checked
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P.A, hand piece mounted to top of dash.
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1.44 CFA Tait Radio operation – mounted in overhead console
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· GPS
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· UHF radio operation & UHF aerial base & Microphone clip on Dash.
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· Tait radio aerial base and aerial
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1.45 Check radio start’s up with vehicle ignition – i.e. NOT via ON/OFF button on radio head
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1.46 Cabin Centre console – Backlit (wired through ignition) blue light.
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1.47 Intercom
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· Cabin boom microphone & clip – forward above driver, clip insulated
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· Operation from the cabin, including tone
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· Operation from the deck area
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Intercom call light, Magenta light & switch
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1.48 INDICATION LIGHTS
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RED – CREW PROTECTION, LOCKER OPEN and PUMP OIL PRESSURE
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BLUE – “PUMP RUNNING”
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AMBER – “LOW WATER”
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1.49 CONTROLS
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RED – “PUMP ON/OFF” (rocker switch c/w black guard)
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WHITE – “PUMP START” (rocker switch)
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GREY – “THROTTLE” INCREASE/DECREASE” (rocker switch)
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YELLOW – “CREW PROTECTION SPRAYS” (Rotary switch)
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“ALARM MUTE” Switch (Momentary push button)
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Monitor “ON/OFF” (RED illuminated rocker switch)
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“WATER LEVEL TEST” button (check when pump not operating)
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1.50 Centre console floor mounting arrangement is secure
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1.51 Lid operation and catch arrangement on main compartment. (Forward hinged to past vertical)
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Bull dog clip fitted on forward edge of lid
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1.52 Unscrew/lift centre console lid and check:
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Mounting of Class one node etc.
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General inspection of electrical equipment.
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1.53 CFA portable radio charger base – passenger side rear
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1.54 double radio holder bracket – passenger side rear
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1.55 Tait radio microphone clip, overhead console
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1.56 UHF Radio microphone clip on passenger side centre console.
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1.57 Siren P.A microphone clip on dash
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1.58 Documentation
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GPS/Reverse camera operating manual
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Iveco Cab/Chassis operating manual
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CFA Logbook. (CFA Supply)
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Vic roads country street directory
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2 x Tanker operating manuals (incl. Following bound into tanker manual as Appendix)
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Isuzu pump engine operating manual
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GAAM pump operating manual & QA sheet
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· (Check match for Serial No) (QA sheet separate)
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Triton foam system operating manual
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CFA & UHF Radio manuals and test sheet
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· TFT monitor manual
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1.59 Brigade Name Decals (4) – loose supplied, 2 x large for appliance sides, 1 x small for appliance rear, 1 x small for windscreen
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1.69 Hand held torches, attached to drivers side lower console
Cabin Switches (check operation)
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1.60 EMERGENCY RESPONSE SWITCHES
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Flashing Headlights (cancel with parkers)
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Beacons, front forward facing at front of cabin roof.
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All flash blue/ all flash red (2 flash per second)
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Red/Blue LED Hazard lights (All flash red-All flash blue)
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4 x Front bull bar
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2 x Side of Bull Bar
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2 x NS body
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2 x OS body
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1.61 Parking lights
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1.62 Head lights – high beam/low beam (ensure fog lights turned off)
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1.63 Indicators (left and right)
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1.64 Stop lights
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1.65 Tail lights
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1.66 Reversing lights complete with reversing buzzer
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1.67 Clearance lights (2/side) RED – rear AMBER – forward
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1.68 Rear number plate light (1 off) Parkers “ON”
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1.69 Side amber reflectors (4/side)
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1.70 Fog lights (including decal) Parkers “ON”
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1.71 Cab Chassis Hazard Lights
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1.72 Driver’s side forward access steps
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Yellow painted treads – check for mounting
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Bottom step lengthened and strangthened
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LED step light
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Drivers door operation.
Cabin Interior – from the forward passenger seating position
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1.73 Passenger side forward access steps
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Yellow painted treads – check for mounting
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Bottom step lengthened and strangthened
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LED step light
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Passenger door operation
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1.74 Passenger seating – ISRI Seat
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· Check full operation
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· lap/sash seatbelt working
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1.75 Electric window
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1.76 Thermaguard Radiant Curtain (Front passenger) – installation and fitment. Check:
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· Upper fixing of bracket
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· Coverage over glass when deployed (full seal – block out light)
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· Security of Velcro – rivet/body washer nom. 150mm spacing, glued around edge (plastic trim only)
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· Not damaged – esp. foil side
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1.77 Map light (long arm type) Hard wired
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1.78 “12V OUTLET” – Rear side of console
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1.79 & 1.80 CFA radio speaker – mounted off Cabin B Post stiffener – centrally facing front and rear
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1.81 Intercom speaker - mounted off Cabin B Post stiffener – driver’s side central
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1.82 Hand held torches, attached to passenger side lower console
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1.83 Wire cutter stored in door
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Door has fill in panel in drink holder to prevent small bottles disappearing
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1.84 Whiteboard attached with Velcro to dash
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1.85 Helmet stowage brackets x2 on roll cage cross bar.
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1.86 & 4.16 TFT Monitor Controls – full check
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Confirm no movement/valve activation when monitor ON/OFF switch to OFF
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Joystick movement - UP/DOWN/LEFT/RIGHT
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FOG/JET control
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1.74 Auto home/parking function (vertical up) & fog as default setting
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3.62 test UP/DOWN/LEFT/RIGHT at full pressure. operate flow via trigger and switch.
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3.63 test fog/jet/water flow controls.
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1.87 Access grab handles – A/B Pillar
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mounting security & YELLOW colour
Cabin Interior – from the rear
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1.88 Passenger’s side rear access steps
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Yellow painted treads – check for mounting security
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Top step extension fitted
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LED step light
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Passenger rear door function
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1.90 & 1.104 Helmet stowage on outboard side of passenger rear seats
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1.91 Passenger seating (3 locations) – ISRI
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· Seat mounting frame
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· Seatbelt anchor mounts
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· Integrated lap/sash seatbelt
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1.92 Manual window winder operation - LHS/RHS
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1.93 Thermaguard Radiant Curtain (Rear driver & passenger) – installation and fitment. Check:
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· Fit-up behind rear member
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· Security of bracket
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· Coverage over glass when deployed
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· Security of Velcro – rivet/body washer nom. 150mm spacing, glued are one edges (plastic trim only)
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1.94 Map lights (long arm type) - vertical up off B Post Stiffener flat ( Hardwired)
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1.95 Cabin Internal roll cage
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Painting/Finish
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Floor mounting
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1.96 Helmet stowage brackets (YELLOW c/w elastic strap)<br> • 1 x roll cage – rearward facing (clear of centre console compartment lid)<br>
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1.97 Supply and stowage of 5 crew protection blankets
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2 x mounted off rear of driver & forward passenger in elasticised pouch
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3 x under rear seats.
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1.99 2 x 3 moulded plastic drink bottle holder - located between the outboard & centre seats
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1.100 3x portable torches mounted to roll cage
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1.101 Decals
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“STEP BACKWARDS” – 2 locations (inside doors)
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“SEAT BELTS MUST BE WORN” rear roll cage rail (x3) (centre, driver & passenger side)
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1.102 Access grab handles – B/C Pillar. Mounting security & YELLOW colour
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Driver’s side
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Passenger’s side
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1.103 Driver’s side rear access steps
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Yellow painted treads – check for mounting security
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Top step extension fitted.
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LED step light
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Drivers rear door function
White rough painted Bull Bar
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1.105 Siren speakers mounting – off bull bar
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1.106 person lift decal
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1.107 Bull bar fit and finish
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1.108 Bull bar mounted TFT Y2C-52 Tornado RC monitor & remote selectable 0 – 450 l/min nozzle – Check mounting & placement
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Check operation via local controls and confirm no clash points with bull bar or siren speaker Nominal:
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25-50mm clearances
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±80o horizontal sweep
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+90o/-45o vertical sweep
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Lime Green tape fitted to uprights.
Cabin Tilt Arrangement (Also check Engine No. & VIN)
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1.109 Cabin Tilt Decal
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1.110 Lower Bull Bar Warning Decal
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1.111 Check can’t tilt cabin with bull bar raised and Grille down.
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1.112 Lower bull bar
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1.113 Open front flap (bonnet)
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1.114 Bull bar safety chains fitted
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1.115 Bull bar retaining bolts fitted with chain/ties
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1.116 Limit switch fitted – roller type IP56 rated
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1.117 No pinch points for wiring or front spray hose.(wiring and hoses clipped behind bracket)
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1.118 Check:
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· Plumbing secure
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· Cables free of obstruction
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1.119 Pump UP operation
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1.120 Stay locking mechanism
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1.121 Buzzer and Limit switches operating
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1.122 Cabin up position support.
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1.123 REMINDER: Check and record Engine & Transmission Number (page 1)
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1.124 Check all hose & cable runs – secure & no hose pinching/ rubbing on engine components(25mm spiral plastic guard fitted to all exposed ½’hose in wheel arches as minimum
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1.125 X-troll Rust Conqueror applied to chassis rails
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1.126 Aerial ID on roof
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1.127 Check mounting and security of monitor YE-VK-PJ electrically operated ball valve
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1.128 Pump DOWN operation
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1.129 Warning Buzzer
Miscellaneous:
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1.130 Relevant body panels have been replaced with aluminium panels.
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Both wheel arches
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Mudguards – painted black
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Mudguard extensions – painted black
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Both door handles<br>
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Rear cabin vents
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Front bonnet
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Front corner panels (2 x 2) – painted CFA RED
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1.131 Front tyre sprays angled rearward off mudguards<br>
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1.132 “Oblan” Pre-cleaner on air intake tube. Model No. KC111 Metal air cleaner housing
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1.133 Wheel rim steps (50mm wide). Colour Coded “Yellow
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1.135 Steel encircling loop
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· Front drive shaft
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· Rear drive shaft
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1.136 Brake lines. (Approved fire resistant material)<br>• attachments to chassis for rear brake lines<br>• rubber grommets round chassis rail holes<br>
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1.137 Tyre extensions fitted
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1.138 Fuel tank cap c/w retaining chain
Cabin Exterior Decals
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1.140 Tyre Inflation Pressure - front wheels (x2) kPa
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1.141 “ 2 person lift” decal on bull bar
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1.142 CFA Logo - cabin rear doors (x2) - no black pin striping
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1.143 2x "FIRE" decals on front cabin doors
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1.144 2 x "FIRE" decals on front of cabin ( Reversed on drivers side)
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1.145 200 mm lime green/red checkerboard reflective striping
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1.146 Overall paint finishes (check for subjective gloss levels and chips. Etc) if in doubt use gloss meter to check
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Lime Green outline to front and sides of cabin/Bull bar
Body
General (check with other inspections)
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2.1 Captive nuts wherever possible
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2.2 T bolt (super clamps) on hose barbs where possible
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2.3 Hydraulic style couplings used where possible in pump bay area.
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2.4 Waterproof terminal spray on all exposed terminals
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2.5 Silicon based spray on all exposed plugs & connectors
NS1 Locker - Ladder (btwn cabin & roll bar )
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2.6 Door fit & LHS side hinging – ensure free swing through nom. 180 deg
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2.7 Infill panel - nom. 75mm clearance (at lower end) to back of cabin, check upper infill panel brackets for strength/support of panel.
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2.8 1 x flush mounted paddle latch
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2.9 Door catch to retain door in open position, clear dot to protect paint work.
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2.10 LED Lighting & wiring
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1 Lazard light on infill panel
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LED light above ladder
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2.12 Yellow reflective striping inside door, to lower and outside edges.
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2.13 Nylon Flooring, ventilation grille & drain holes.
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2.14 Drainage holes in flooring and floor.
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2.15 Ventilation grille @ rear (vents down)<br>
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2.16 Yellow 1” reflective striping fitted on inside of locker door (bottom & outer edge)
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2.17 Stowage Little Giant 10103 ladder, stowed with Velcro strap.
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2.18 50L Fresh Water Tank
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· Mounting behind ROPS above locker
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· Sight tube including yellow p float.
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· Outlet valve & “clip-on” brass hose attachment.
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· Decals: “CLEAN WATER ONLY” & symbolised (preferred) Not Drinking Water
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2.19 Stowage brackets for fuse puller gear on inside of locker door
NS Deck Access
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2.20 2 x steps – lower free swinging with RED painted chain link
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2.21 YELLOW strip edging each step – 2 x steps & 1 x tray frame cut away access raked inwards.
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2.22 YELLOW handrailing – continuous, full height with 75mm hand clearance (40mm min clearance to panels behind rails)
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Anchorage
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No sharp edges or catch points
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2.23 Door & Catch
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· self-closing tendency
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· YELLOW D handle and hand rail on top of door.
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· Pinchweld on top edge – alternative return lip
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· 150mm wide kick plate on lower outside edge, 100mm on Bell vehicles
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Batteries (fitted behind NS deck access steps)
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2.24 Check the roll out action of the battery carrier. Secured with anti-luse fasteners and nylon nuts.
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2.25 No pinch points for cables & wiring
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2.26 Batteries: 2 x 12 volt N70ZZ
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2.27 Battery Carrier fitted with Heat Protection cover plates – YELLOW handle on front face
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2.28 Insertion rubber on inner front and rear faces
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2.29 “24 VOLT” decal on outer face
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2.30 2x antiluce fasteners with nyloc nuts
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2.31 24 Volt Jump Start – Anderson Plug (incl. 6mm spacer) & “24V CHARGER & JUMP START” decal
NS 2 Esky/Welfare locker (checker plate under tray)
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2.32 Door fit & bottom hinging
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2.33 1x Stainless steel paddle latch
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2.34 seal around sealing edges
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2.36 LED strip light along top of locker
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2.37 General locker cleanliness
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2.38 Slide out tray, check operation
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2.39 Check security of separate stowage section
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2.40 Pinch weld on edges of stowage section
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2.41 Check for sharp edges
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2.42 Versatile style matting
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2.43 Drainage holes
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2.44 Ventilation grilles at rear
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2.45 Locker proximity switch, check operation of waring light in cab
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2.46 50L Fresh Water Tank. Outlet valve & “clip-on” brass hose attachment.(NS forward face of welfare locker) •Decals: “CLEAN WATER ONLY” & symbolised (preferred) Not Drinking Water<br>
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2.47 Stowage.
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1x Icebox 35L Esky and Hook & Loop strap
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5x Ration packs in Systema plastic box.
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Sunscreen
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Hand wash & insect replellent
NS 3 B.A/Welfare locker.
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2.48 Door Fit, Hinging and condition
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2.49 Yellow “pull down straps
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2.50 1 x stainless steel Paddle latch and protection of paintwork.
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2.51 3/4 height divider
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2.52. 3 x shelves
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2.53 1 x shelf above BA and shelves (3/4 width of locker)
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2.54 Balloon compression seal - join at bottom
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2.55 LED Light and wiring
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2.56 Locker proximity switch, check warning light operation.
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2.57 General locker cleanliness
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2.58 Versatile flooring
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2.59 Drainage holes
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2.60 Ventilation grilles @ rear (vents down)
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2.61 Yellow reflective striping fitted to outer edges of locker door.
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2.62 STOWAGE
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If B.A not optioned, forward section left empty
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B.A Pantograph bracket. Check operation 3 positions foam protection over fastener heads
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Two spare B.A tilt brackets, foam squares over fasteners.
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Stage 1 B.A control board stowage with drain holes
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Left hand wall of locker. Forcible entry tools – Hooligan tool and axe<br>
-
Left side of Vertical divider. Holder for chlorhex sanitiser with sanitiser supplied<br>
-
3 shelves on right hand side of locker<br>Bottom shelf (floor of locker)<br>- First Aid Kit<br>- Biohazard bags<br>- Disposable gloves in bag<br>- Patient blanket<br><br>
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First shelf<br>- Foam Kit<br>- Dust masks in bag<br>- Safety glasses (5 pairs in bags) in Sistema container<br><br>
-
Second shelf<br>- Arm Core Cooler bags<br><br>
NS 4 Hoses and adaptors locker
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2.63 Door, fit, hinge and condition
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2.64 Yellow pull down straps
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2.65 Stainless steel paddle latch
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2.66 Balloon compression seal – join at the bottom
-
2.67 LED lighting and wiring.
-
2.68 Shelving lip up & internal walls. 1 full height, 1 Horizontal above hoses
-
• 1 x full width drawer with push button locking mechanism<br>
-
2.69 General locker cleanliness
-
2.70 Versatile matting on floor.
-
2.71 Locker Proximity switch, check operation of waring light.
-
2.72 Yellow reflective striping on outer edges of door.
-
2.73 Drainage holes
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2.74 ventilation grilles in rear of locker
-
2.75 STOWAGE
-
Hose on the bite rack for 6 lengths of hose. Partitions for hoses
-
2x 25mm hose lenghts
-
3x 38mm hose lenghts
-
Right hand section
-
Upper ShelLeft wall<br>- 2 x OneKey spanners on hook<br>- Hose winder handle<br>- Carboy spanners<br>
-
Floor<br>- 38mm Siamese wye piece <br>- Scotty Foam branch<br>
-
Rear wall<br>- 65mm Siamese wye piece (if fitted)<br>- 38mm Hose bandages<br>- 65mm hose bandages<br><br>
-
Right Wall<br>- Hose reel rewind handle<br>- 25mm storz Foam fill tube<br>- 38mm washers<br>- 65mm washers<br><br>
-
Adaptor drawer
-
Laying flat<br>- Protek 360 branch<br>- 38mm TFT - 500lpm 5bar G-Force Nozzle<br><br>
-
On bollards<br>- 65mm Storz to 64mm 5tpi F/M Adaptor<br>- 65mm Storz to 64mm 3tpi F/M Adaptor (x2)<br>- 75mm Storz to 64mm 3tpi F/M Adaptor<br>- 65mm Storz to 38mm ELC Adaptor<br>- 65mm Storz to 64mm 3tpi Male Adaptor (x2)<br><br>
-
Upper shelf
-
- knapsack<br>- Root Soaker kit in bag<br>- 20m lashings (x2)<br><br>
NS 5 Hose locker (under tray)
-
2.76 Door, fit, hinge and condition
-
2.77 Stainless steel paddle latch
-
2.78 seal – join at the top.
-
2.79 Chain to hold door open (able to unclip to allow door to hang vertically)
-
2.80 LED lighting and wiring. full length strip LED light at top of locker.
-
2.81 General locker cleanliness
-
2.82 Versatile matting on floor.
-
2.83 Drainage holes
-
2.84 ventilation grilles in rear of locker
-
2.85 Locker Proximity switch, check operation of waring light.
-
2.86 Stowage
-
3x 30 meter 64mm hose lengths.
-
2.87 Aluminium wheel chocks (in front of mudguard)
Foam transfer pump and fill point
-
2.88 Yellow Storz inlet c/w blank cap and chain.
-
2.89 Momentary push button c/w decal
Dead Hose Reel (Undertray rear NS)
-
2.90 Check mounting and operation.
-
2.91 Canvas cover & drain holes
-
2.92 Leather strap (nom. 500mm)
-
2.93 Fixed 200mm (nom.) hose c/w Ø38mm external lug coupling
-
2.94 Check operation of rewind handle
-
2.95 Check brake operation
-
2.96 3 x 38 mm hose lengths
NS 6 Locker Chainsaw Rear facing locker.
-
2.97 Door, fit, hinge and condition
-
2.98 1x stainless steel paddle latch
-
2.99 Balloon seal with join at bottom
-
2.100 1x LED light strip at top of locker
-
2.101 Removable tray under Chainsaw.
-
2.102 General locker cleanliness
-
2. 103 Rubber ribbed flooring in draw
-
2.104 Drainage holes
-
2.105 Ventilation grille in rear
-
2.106 Locker proximity switch, check operation of waring light
-
2.107 STOWAGE
-
Stihl MS311 Farmboss with Velcro strap
-
Ear plugs in Systema container
-
Stihl sharpening kit and instructions
-
Felling wedge
-
Hazardous tree marking kit
-
Chainsaw bar oil & fuel
Live hose reel – static checks
-
2.108 Hydraulic crimp fittings to both ends of hoses.
-
2.109 1x mounting bracket
-
2.110 Turntable mounting to allow rotation to 45 deg and 90 deg.
-
2.111 Locking bolt
-
2.112 Decal on locking bolt.
-
2.113 1 x rubber stop
-
2.114-2.121 Near side hose reel (live). Check;<br>Rotating, check mount and rotation,<br>Red outer cover,<br>Amber strobe,<br>Rewind motor, square to frame and wiring,<br>White LED light,<br>Manual rewind handles fit and <br>Hose connections.
Hydrant Stowage.
-
2.122 Hydrant and Onekey, stowed in bag attached to hydrant.
OS1 Stowage (btwn cabin & body)
-
2.123 Door fit & LHS side hinging
-
2.124 Infill panel - nom. 75mm clearance to back of cabin. Check upper infill panels for strength/ support.
-
2.125 1 x LED light
-
2.126 1 x Paddle latch
-
2.127 1” yellow reflective diamond grade striping, inner door face
-
2.128 Squeegee handle
-
2.129Squeegee/ Broom head
-
2.130 Ceiling hook
-
2.131 2x Rakehoes
-
2.132 1x JBS long handle round mouth shovel
-
2.133 Spare wheel winder handle
OS Deck Access
-
2.134 2 x steps – lower free swinging with RED painted chain link
-
2.135 YELLOW strip edging each step – 2 x steps & 1 x tray frame cut away access raked inwards
-
2.136 YELLOW Handrailing – continuous, full height with 75mm hand clearance (40mm min clearance to panels behind rails)
-
Anchorage hex head bolts.
-
No sharp edges or catch points
-
2.137 24 Volt Jump Start – Anderson Plug (incl. 6mm spacer) & “24V CHARGER & JUMP START” decal
-
2.138 Door & catch
-
YELLOW handle and hand rail on top of door.
-
Self closing tendency.
-
Kick plate on lower outside edge.
-
Pinchweld on top edge – alternative return lip
OS 2 Rescue gear (painted outside only)
-
2.139 Door fit & top hinging
-
2.140 Yellow pull down strap
-
2.141 Stainless Steel paddle latch
-
2.142 1 x slide out drawer/shelf with push button locking mechanism
-
2.143 2x Vertical dividers
-
2.144 2x Shelves
-
2.145 & 146 Balloon Compression seal join at bottom, 2x antiluce fasteners at bottom.
-
2.147 Yellow 1" reflective diamond grade striping on Forward, Rearward sides and bottom edge of door.<br>
-
2.148 Yellow 1" reflective diamond grade striping on Forward, Rearward sides and bottom edges of locker.
-
2.149 LED lighting above and below shelf
-
2.150 General locker cleanliness
-
2.151 Versatile style floring
-
2.152 Drainage holes
-
2.153 Ventilation grille in rear.
-
2.154 Locker proximity switch, check operation of waring light in cab.
-
2.155 Stowage
-
On First Divider wall<br>• Saw<br>• Stihl Felling Lever<br>• Eclipse Bolt Cutters<br><br>
-
On Bottom Shelf<br>• MVA Tool Kit<br><br>
-
On Top Shelf<br>• E Flares in bag<br><br>
-
On RHS of slide out section<br>• 4.5kg dry chem fire extinguisher<br>• 6 Witches hats<br>• Scene Tape<br>• “Plug it Up” compound<br><br>
-
On RHS wall<br>• Tarpaulin<br><br>
-
2.156 aluminium wheel chocks (in front of wheel arch, rubber lined secured with strap)
OS 3 Locker – Fuel/Salvage Gear (painted – outside only)
-
2.157 Door fit & top hinging
-
2.158 Yellow pull down strap
-
2.159 1 x stainless steel paddle latch
-
2.160 Slide out shelf
-
2.161 Vertical Divider
-
2.162 Balloon compression seal – join at the bottom
-
2.163 &2.164 1” yellow reflective diamond grade striping, forward & rearward sides, outer edge – vertical & lower inside/outside door
-
2.165 LED lighting one above/below shelf
-
2.166 General locker cleanliness
-
2.167 Versatile flooring
-
2.168 Drainage holes
-
2.169 Ventilation grilles @ rear
-
2.170 Locker proximity switch, check operation of waring light in cab.
-
2.171 STOWAGE
-
On LHS Floor:<br>• Firelighter<br>• 10L Firelighter fuel container – AFAC green with pouring spout and ID tag<br>• 10L Ad Blue container<br>• PVC dipped Chemical gloves<br><br>
-
Under LHS shelf<br>• Plastic Clean Funnel<br><br>
-
On RHS Floor<br>• Emergency triangles<br>• Wheel nut spanner<br>• Vehicle jack<br>• LED Dolphin torch and battery<br><br>
-
On Rear wall<br>• Vehicle jack handle<br><br>
-
On RHS of centre divider<br>• Tyre inflator and hose (5m)<br><br>
-
On RHS wall<br>• Jumper cables (5m)<br><br>
-
On RHS shelf<br>• Stihl chaps<br>• Stihl helmet system<br>
Suction Hose Locker (rear OS undertray)
-
2.172 Lower sloping edge above spare wheel (side view)
-
2.173 Door fit & downward hinge operation
-
2.174 “HARD SUCTION” decal on door
-
2.175 1x stainless Steel paddle latch
-
2.176 Strainer holder on locker door
-
2.177 Lower lip & rear vertical fitted with half moon edging (or equivalent) – to stop catch points
-
2.178 No sharp edges on internal surfaces
-
2.179 20 x Drainage holes on bottom face ensure float chain cannot get out/caught
-
2.180 LED locker light fitted - forward upper edge
-
2.181 STOWAGE
-
2.182 Single 9m length of Ø75mm “wire whipped” suction hose & Ø75mm Storz coupled strainer – check for ease of deployment & stowage
-
2.183 1 x WHITE foam suction float c/w chain & “D” shackle
-
2.184 1 x Hoenig basket strainer
Rear of Vehicle
-
2.185 Heat shielding panel around pump bay area c/w 2 x flush mounted compression latches, stays, esy loops with yellow pull tabs & 1” yellow diamond grade striping – inside faces (bottom & outer edge) & foam tape on mating edges
-
· Rear offside
-
· Offside Rear
-
Access to pump filters, fuel valve, dip stick, etc.
-
2.186 Removable centre panels
-
2.187Rear recovery YELLOW hitch point c/w decal “15T CAPACITY RECOVERY USE ONLY”<br>
-
2.188Rear bumper and combination tail lights
-
2.189 ADR diagonal striping
-
2.190 Broadband reversing buzzer & mounting
-
2.191 Hinged chequer plate rear wheel mudflaps & extensions (rear only) – open stays to minimise build-up of dirt/grass
-
NS
-
OS
-
2.192 Wheel arch spray nozzles and plumbing( 25mm spiral plastic guard fitted to all ؽ” hose in wheel arches)
-
· NS Front
-
· OS Front
-
· NS Rear (2/side) mounted off tray frame
-
· OS Rear (2/side) mounted off tray frame
-
2.193 Spare Wheel & Mounting
-
Check winch operation
-
Partly lower/restow spare wheel
-
Check angle
Body decals (ground level)
-
2.194 “DIESEL” or “DIESEL FUEL”
-
2.195 Tyre Inflation Pressure (2 x rear wheels)
-
2.196 “000” Decal (3 off) - NS, OS & Rear
-
2.197 Water Signals/ Pump Priming Procedures
-
2.198 CFA Logo at rear
-
2.199 Small aerial I.D sticker on rear of appliance.
-
2.200 “SERVICE ACCESS ONLY” fitted to both rear access doors - YELLOW background with BLACK writing
-
2.201 Rear above tray infill panels fitted with “Scotchlite” reflective material
-
2.202 1” yellow reflective diamond grade striping
-
· NS outline profiled (incl. Cabin)
-
· OS outline profiled (incl. Cabin)
-
· Rear outline profiled
-
2.203 200mm lime green & red checker diamond grade striping , OS & NS
Body Lighting (ground level) All should be LED where possible
-
check sealing and looms neatly arranged & clamped ALL wired through parkers
-
2.204 Pump bay area light - rear panel scene light switched
-
2.205 NS Body LED Lighting (mtg behind rubrail)
-
Rear tray – Ø38mm outlet
-
NS deck access step
-
Ø65mm Storz tank fill point
-
2.206 Rear LED Lighting
-
Undertray rear plumbing
-
Above tray deliveries (min. 90mm long)
-
Undertray dead hose reel
-
2.207 OS Body LED Lighting
-
OS deck access step
-
Rear tray – Ø38mm outlet
-
2.208 NS/OS/Rear pump bay area scene lights – group switched from rear pump control panel. Check if NS scene lights are shadowed by lift up doors.
Under Body ( Access to creeper required)
-
2.209 Mounting points
-
2.210 XTroll rust conqueror applied
-
2.211 Pactene bearers
-
2.212Tray frame locking plates
-
2.213 Check Chassis for rust eg: rear of frame from removal of cross member
-
2.214 Water tank inserts – all brass
-
2.215 Main circuit breakers (incl. ID labels) - check these are not in a vulnerable position
-
2.216 Radiator guard fitted – fully enclosed with expended metal mesh, check swing down action.
-
2.217 Crew sprays plumbing:
-
Security inside chassis rails
-
Spare wheel tyre spray
-
2.218 Check hoses/cabling generally run inside chassis rails – tied back
-
2.219 No loose/rubbing brake/fuel lines
-
2.220 In line check valve is present in fuel line
-
2.221 Underside damage to water tank/chassis rails etc.
-
2.222 Access grease nipples – via 900 down elbow if req
-
2.223 Wiring harnesses & security – protected inside chassis rails
-
2.224 Tank overflow piping to ground – behind rear differential
-
2.225 Primer and Thermal relief valve discharge lines directed downwards – NOT rearwards
-
2.226 Ø1” plugged tank drain c/w isolating valve
-
2.227 Sufficient bracketry to support plumbing.
-
Air supply tanks and mounting
-
2.228 Ensure security of airlines into push lock fittings
-
Priority Valve fitted
-
All underbody air lines lagged & secure
Deck Area General ( NOTE: extend OS 3 & OS 4 locker first – pump bay access)
-
2.229 Chequer floor plate panels
-
2.230 OS heat shielding panel
-
· General fit
-
· Overall finish
-
2.231 NS heat shielding panel
-
· General fit
-
· Overall finish
-
2.232 Water tank above tray height RED heat shielding
-
· OS
-
· NS
-
2.234 Roll bar painted infill panels – check for finish and marks
-
2.235 Lower central ROPS panel removable for access to monitor isolating valve
-
2.236 Body side crew sprays plumbing & guarding - check domed head bolts in OS & NS walkway
-
2.237 Forward Deck Area Plumbing
-
2.238 Plumbing and mounting –NS & OS front of tray near awning
-
2.239 & 2.240 2x OS Ø38mm outlet & isolating valves, fitted with orfiace plates and isolation valves. Do not remove etching is visible.
-
2.241 STOWAGE
-
• 4 x rigid hoses (1.5m length)
-
• 4 x branches (type still to be determined)
-
Decals in Deck Area
-
2.242“STEP BACKWARDS” on rear of each tray door (2 off).
-
2.243“CREW PROTECTION WATER” decals (OS and rear) – CLASS 1 YELLOW background with BLACK writing.
-
2.265 Blanket locker labelled, and Aux Bin on N/S 1 labelled
-
Water Tank
-
2.244 Overhead fill point & strainer (cap with retaining chain/wire)
-
2.245 Baffle bones fitted
-
2.246 3 x sight tubes (c/w yellow p-floats & isolating valve) - check position of hose clamps/valve handles (not in walkway)
-
2.247Framing – full height rubber lined – i.e. no tank-frame direct contact
-
Deck Area Lighting
(check sealing and looms neatly arranged & clamped) -
2.248 OS spotlight & mounting bracket & ±900 swivel pedestal front of Roll Bar (hard wired c/w accessories plug – approx. mid height) protection fitted on paintwork behind light
-
2.249 NS spotlight & mounting bracket & ±900 swivel pedestal front of Roll Bar (hard wired c/w accessories plug – approx. mid height) protection of paintwork behind light.
-
Deck area light (switched through deck control panel)
-
Pump panel deck area.
-
2.250 INDICATION LIGHTS
-
RED – “CREW PROTECTION”
-
BLUE – “PUMP RUNNING”
-
RED – “PUMP OIL PRESSURE”
-
2.251 GREEN LED & “CREW SPRAYS ACTIVATED” decal (BLACK writing on YELLOW background)
-
2.252 CONTROLS (rockers switches)
-
RED – “PUMP ON/OFF” (rocker switch c/w black guard)
-
WHITE – “PUMP START” (rocker switch)
-
GREY – “THROTTLE INCREASE/DECREASE”(rocker switch)
-
YELLOW – “CREW PROTECTION SPRAYS” (Rotary switch)
-
“ALARM MUTE” Switch (Momentary push button)
-
“CREW LIGHT ON/OFF” (toggle switch)
-
2.253 Check operation of gauges
-
2.254 Check pump engine controls – turn pump on/off and throttle
-
2.255 Check panel lights
-
2.256 Check operation of crew protection sprays switch
-
2.257 Open panel and check:
-
· mounting of Class 1 node, switches, lights etc
-
Paint on exposed holes
-
· Relays & Circuit Breakers labelled (if applicable)
-
Intercom
-
2.258 Speaker mounting with aluminium bracket
-
2.259 Push-to-talk microphone/speaker & mounting
-
2.260 RJ12 phone connector heat shrunk to weather proof
-
2.261 drainage hole
-
2.262 White LED (hard wired)
-
2.263 Magenta “Deck Call” light mounted above speaker recess – check activation with switch in cab
-
Blanket Stowage Locker (recessed centrally in ROPS), with 3x blankets stowed
-
2.264 2 x flush mounted compression latches
-
2.266 Drainage holes
-
2.267 “BLANKET and WELFARE LOCKER” decal
-
2.268 Insulated space beside blankets for stowage of drinks.
-
Crew Protection “Drop Down” awning
-
2.269 Top below cabin beacon height
-
2.270 Check sharp edges and finish on RED housing
-
2.271 Deploy StormKing Mountain curtain & check:
-
· Curtain on inside & outside faces for damage
-
· Internal bracing
-
· Velcro alignment – no light entering when deployed
-
2.272 Quick release latches fitted with nom. 10mm spacer
Rear Pump Bay Area
-
2.273 Flexible trailing lead for OS 2&3 locker wiring
-
2.274 Mounting of fuel tank & engine fuel lines – BLUE Ø?” Parker push-lock
-
· Isolatable feed
-
2.275 Pump bleed Line - Ø10mm c/w isolating valve and Y strainer is accessible
-
2.276 Suction and delivery flexible couplings
-
2.277 Isolating valve fitted to suction priming line @ pump offtake
-
2.278 Thermal relief valve & isolating valve fitted to pump casing – drain to ground @ rear
-
2.279 Pump suction strainer (removable) –<br>• Fitted with Storz cap<br>• Fitted with storz suction seals<br>(WARNING: Ensure pump off and 3 way valve to hard suction)<br>
-
2.280 check all hoses & Tbolt clamps (where possible)
-
2.281 & 2.282 Rear vision camera mounting on tank and rear side of vehicle
-
2.283 CTD Triton Foam System.
-
Foam pump and plumbing
-
Tank mounting and sensor
-
2.284 Ø1” Crew Sprays offtake maintenance isolating gate valve c/w “CREW SPRAYS DO NOT ISOLATE” decal
-
2.285 Crew Sprays plumbing
-
Crew sprays relay box water tight
-
Frame mounting
-
Hose rubbing
-
Stainless Steel filter - check for leaks
-
UNIC Koei actuator
-
Suco 0184 pressure switch
-
2.286 Filter drain & ؽ” maintenance isolating gate valve.
-
2.287 “Donaldson” combined Air Pre-cleaner/Air Filter installed (Model No. C-031ES) & service indicator
Spray Protection System( all nozzles “freebond” 9 or equiv. in place)
-
2.288 From tray area check crimping connections, clamps, side guard mounting
-
· OS body plumbing and guarding (RED) -30x30x450 lead-in and lead-out
-
· Rear plumbing
-
· NS body plumbing and guarding (RED) - 30x30x450 lead-in and lead-out
-
· OS/NS cabin guarding (WHITE) - 30x30x450 lead-in and lead-out
-
2.289 From ground level random fan jet nozzle checks (Body) – 9 Can be line of sited from deck access to confirm “in line”)
-
· Nearside – 150 ± 20 & 15mm ± 2 mm
-
· Rear – 150 ± 20 & 15mm ± 2 mm
-
· Offside – 150 ± 20 & 15mm ± 2 mm
-
2.290 Cabin fan jet nozzle checks ( If time permits)
-
· Nearside – 150 ± 20 @ target point
-
· Windscreen – 300 ± 20 angle of incidence
-
· Offside – 150 ± 20 @ target point
-
OTHER ITEMS:
Pump
2. Fire Fighting Pump and Plumbing (Pump to be started at beginning of inspection – min. running 3 hrs)
Pump Engine and General
-
3.1 Flexible mountings (x4)
-
3.2 Oil drain plug access
-
3.3 Throttle operation – check to confirm it auto returns to idle when pump stops
-
3.4 Fleetguard FS1221 “spin on” fuel filter
-
3.5 All camlocks wired or cable tied (as applicable)
-
3.6 3 piece valving for all locations fixed U/S & D/S fabricated plumbing (as applicable)
Pump Panel – Vehicle Rear: Check pump operation (on/off/throttle/pressure) from this panel (All controls gauges etc fully water sealed to outer face – check post sprays test) Box to be aluminium construction
-
3.7 Check operation of gauges
-
3.8 Check pump engine controls<br> • Ensure that electro-pneumatic valve (hard suction) operate without the need to activate the pump on/off switch (vehicle ignition must be on)
-
3.9 Check panel lights (parking lights must be on)
-
3.10 Pump hour running meter
-
3.11 Water tank level gauge
-
3.12 Radio volume
-
3.13 INDICATION LIGHTS
-
RED – “CREW PROTECTION”
-
BLUE – “PUMP RUNNING”
-
RED – “PUMP OIL PRESSURE”
-
RED – “PUMP TEMPERATURE”
-
3.14 CONTROLS
-
RED – “PUMP ON/OFF” (rocker switch c/w black guard)
-
WHITE – “PUMP START” (rocker switch)
-
GREY – “THROTTLE INCREASE/DECREASE”(rocker switch)
-
BLACK – “TANK SUPPLY/HARD SUCTION” (rocker switch) , must operate without pump ign (vehicle ignition must be on).
-
“ALARM MUTE” Switch (Momentary push button)
-
“AIR HORN” switch (Momentary push switch)<br>
-
“SCENE LIGHTS ON/OFF” (toggle switch)
-
3.15 Open panel and check:
-
mounting of Class 1 node, switches, lights etc
-
Paint on exposed holes
-
Relays & CB’s labelled (as applicable)
Decals
-
3.16 “SUCTION BLEED LINE” – NS under tray (near side)
-
3.17 “HYDRANT BOOST INLET” – undertray rear
-
3.18 “HYDRANT BOOST BLEED LINE” – undertray rear
-
3.19 “TANK FILL INLET” - NS Cap clear of rear wheel
-
3.20 “SPRAY FILTER FLUSHING VALVE” – undertray rear NS
-
3.21 “LIVE HOSE REEL REWIND” – NS rear bumper
-
3.22 “LIVE HOSE REEL ISOLATION OPEN/CLOSED (adjacent to live hose reel handle)
Primer
-
3.23 “All Bronze” oil-less rotary vane electric primer (must be capable of operation with pump ignition OFF)
-
3.24 “T” type priming valve handle Plumbing (rear ground level area)
-
3.25 Thermal protection fitted
Plumbing (rear ground level area) NOTE: pump bay area plumbing check with Deck body checks previously
-
3.26 "TANK FILL DRAUGHTING" valve, manual pull handle (RED)
-
Wrapped with reflective tape for visibility
-
Check connection of handle to valve has split pin to prevent it unscrewing<br>
-
3.29
Rear delivery manifold – deliveries rotated to OS -
· 2 x Ø65mm Storz deliveries
-
· 1 x Ø65mm to storz Ø38mm external lug delivery adaptor attached to coupling
-
3.30 Tank fill Line Draughting manual valve
-
3.31 Three-way (tank supply/hard suction) pneumatic valve
-
3.32 Hydrant boost valve (green handle) c/w check valve & strainer
-
3.33 Ø1” plugged offtake in hydrant boost line & tank fill line draughting d/s pneumatic valve
-
3.34 Valve handle & coupling colour coding:
-
3.35 Suction : GREEN
-
Delivery : BLUE
-
Foam : YELLOW
-
3.36 GREEN blank caps fitted with retaining wires/chains.
-
· 1 x Ø65mm Storz tank fill
-
· 1 x Ø65mm Storz hydrant boost
-
3.37 Front tyre sprays isolating valve – OS forward undertray
-
3.38 Thermal relief under tray drain line behind rear wheel - downward projecting.
-
3.39 Two (2) bleed lines (Ø6mm) installed with valve into hard suction line & hydrant boost
-
All plumbing is leak free
Pump Test (applicable to the Isuzu powered pump) check operation of pump controls from rear panel
-
Pump figures
-
Pump idle pressure (Aprox 350 Kpa)
-
3.48 Closed pump pressure off tank supply (minimum 1350 kpa)
-
Priming time, Approx. secs
-
3.40 deploy pre coupled suction hose, connect 1x65mm delivery hose & 1x 38 mm delivery hose. Set the pump up to draft water
-
3.44 Prime the pump (with pump ignition off)
-
3.45 Start the pump
-
3.46 Open delivery.
-
3.47 Check all deliveries are operating & not leaking
-
· Ø38mm (6 off) – 4 tray/2 rear undertray)
-
· Ø64mm (2 off) – 2 rear – angled to OS
-
3.48 Check operation of the front bull bar sprays – angled rearwards to front of tyres
-
3.50 GAAM Mk300D Pump performance figures:
UNDERTAKE FROM TANK SUPPLY (unlikely to be able to complete via 9m suction hose – compound pressure too high) -
Delivery Hose configuration:· Hose Diameter: mm Hose Length: m
-
Specified: 1200 lpm @ 700 kPa
-
Delivery/Compound Pressures at
-
400 kPa Delivery/Compound Pressures at
-
500 kPa Delivery/Compound Pressures at
-
600 kPa Delivery/Compound Pressures at
-
700 kPa (Specified 900lpm @ 700kpa ) Delivery/Compound Pressures at
-
Maximum Delivery/Compound Pressures at
-
3.51 Check operation of live hose reel and electric rewind
-
3.52 Switch three-way valve to “TANK SUPPLY”
-
3.53<br> Empty the tank to ¼ full mark until “Low Water” AMBER strobe and “Crew Protection” RED warning lights and external siren sounds (NOTE: repeat partial refill & empty sequence will be required)
-
3.54 Check:
-
· tank level lights (reserve water decals)
-
· AMBER low water warning strobe
-
· c/c centre console AMBER light
-
· Rear - RED light and alarm mute
-
· Deck - RED light and alarm mute
-
· Cabin - RED light and alarm mute
-
3.55 Switch 3-way valve to “HARD SUCTION”
-
3.56 Fill tank to ¾ full using hard suction & tank fill line draughting line. Check:
-
· AMBER low level water strobe light cancels at ¾ full tank
Class “A” Foam Injection System, CTD Triton LP
-
3.59 Confirm Operation
-
3.60 Check operation of foam tank level system;
-
3.61Check metering controls on control panel.
THERMAL RELIEF VALVE TEST (Random Test – Do when time permits Only to be done with temperature monitoring equipment fitted to pump casing)
-
Tested
-
SET-UP
-
· set pump to recirculate from tank supply
-
· foam pick-up tube preferably drawing from a water supply (to prevent excess foam build-up)
-
· Quenchmaster on 1% delivery
-
· foam 3 way valve on (bleed line off)
-
· pump to full throttle
-
· Close all rear infill panels – to protect against possible hot water hose “blow off”
-
Note : Weak point is likely to be Quenchmaster drive/delivery hoses
-
DO NOT ALLOW PUMP CASING TEMPERATURE TO RISE ABOVE 75c At these temperatures allow slow air cooling of casing to prevent sudden thermal shock to pump seal
-
CLOSE TANK FILL LINE DRAUGHTING VALVE
-
WARNING: pump & delivery plumbing will start to heat up
-
Measure:
-
· Time until thermal relief valve opens
-
Note: relief valve set to open at approx.60C – depending on ambient conditions should occur within 1-2 minutes. Monitor pump casing temperature
-
Time - Secs
-
Return pump to idle and turn bleed line on
Check Spray Protection System (refer diagram page 4)
-
Spray Nozzle Position
-
3.66 SET UP
-
Fill tank to above "1/4" crew protection level
-
Set pump to idle
-
Open tank fill line draughting valve, should close during crew protection operation
-
Switch 3 way valve to tank supply
-
Disconnect Suction hose<br> (Note tank fill line draughting valve should spring default closed when crew sprays activated)
-
3.67 Test filter flushing valve. ( Drain hose to be clear of spare wheel)
-
3.68 Switch pump off
-
3.69 Switch the cabin battery isolator off and check on/off operation of spray control valve in cabin and deck area (hallway switching)
-
3.70 Switch pump on
-
3.71 Confirm GREEN LED in cabin & deck area turns ON
-
3.72 Spray pattern - OFFSIDE
-
N1 ( Cabin Front) 5.5l/m FJ
-
N2 (Cabin) 3.0l/m NETA NF1050 fan
-
N3 (Cabin) 5.5l/m FJ
-
N4 (Cabin) 5.5l/m FJ
-
N5 (Body) 3.0l/m FJ
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N6 (Body) 3.0l/m FJ
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N7 (Body) 3.0l/m FJ
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N8 (Body) 4.5l/m FJ
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3.73 Spray Pattern - NEARSIDE
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N9 5.5l/m FJ
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N10 (Cabin Front) 3.0l/m NETA NF1050 fan
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N11 (Cabin) 5.5l/m FJ
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N12 (Cabin) 5.5l/m FJ
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N13 (Body) 3.0l/m FJ
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N14 (Body) 3.0l/m FJ
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N15 (Body) 3.0l/m FJ
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N16 (Body rear) 4.5l/m FJ
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3.74 Spray pattern CABIN ROOF/DECK AREA
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N17 (Cabin Roof) 12.0l/m SD
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N18 (Cabin Roof)12.0l/m SD
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N19 (Deck Rear) 6.0l/m SD
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3.75 Spray Pattern - WHEELS/TYRES Offisde
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N20 (Front Wheel) 5.0l/m CS
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N21 (Rear Wheel) 5.0l/m CS
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N22 (Rear Wheel) 5.0l/m CS3.86
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Nearside
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N23 (Front Wheel) 5.0l/m CS
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N24 (Rear Wheel) 5.0l/m CS
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N27 (Rear Wheel) 5.0l/m CS
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Spare Wheel
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N25 (Spare) 1.7l/m CS
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3.76 Check adequate "run off" flow over upper infill panel lip & down rear control panel rear N19 FJ
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3.77 Time sprays operational from "tank empty" (minimum 5 minutes specified)<br>Tank Fill Line Draughting valve Closed<br>WARNING: Switch pump off immediately at end of test
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Time Minutes:Seconds ( Minimum 5 minutes Specified)
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3.78 Confirm GREEN LED in cabin and deck area turns OFF at end of the test
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3.79 On completion of the spray test check inside of the following for water ingress:
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Rear control panel
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Deck control panel
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All Lockers
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3.80 Connect Hydrant to hydrant boost line check for any leaks
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Check tank doesn't fill from hydrant when connected via hydrant<br>(Bleed line turned off check via sight tubes)
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Completely fill the tank using a hydrant and the appliance fill line
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Other:
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Other:
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Other item
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Other item
Road Test
Driving Test (nom. 20-30 km – on road and off road)
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4.1 Auto and Semi auto modes of operation
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4.2 Drive slow 1st gear max 1200rpm
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4.3 reverse slow
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4.4 Exhaust brake 3 positions (OFF/BRAKE/THROTTLE RELEASE)
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4.5 Low/High range selection
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4.6 Differential lock selection. Front/Rear/Longitudinal
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4.7 Steering Wheel alignment/balance<br>
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4.8 All instruments working
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4.9 Normal Braking.<br>Check straight line heavy braking to see if pulls to one side<br>
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4.10 No vibration
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4.11 No noises or rattles
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4.12 air loss during inspection
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4.13 Engine temprature
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4.14 Check top road speed. Minimum 100 km/hour. Speed limited to 110 km/hour
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4.15 Vehicle Fuel Tank Level
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4.16 Monitor test if done as part of the road test.
Other
Other
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Other items noted during inspection
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Other items noted during inspection
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Vehicle requires reinspection
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Check and record pump engine hours and K's
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Signature