IHUB 6 S Audit

• Document No.

• Audit Title

• Conducted on

  Date

• Prepared by

Sort

• Are there excess supplies and equipment present?

  Yes

  No

  N/A

• Are work areas cluttered (this includes pick cart work areas)?

  Yes

  No

  N/A

Systematic Organization

• Is product in correct locations (part on correct shelf, product in correct composite)?

  Yes

  No

  N/A

• Are items placed in marked locations, i.e. pallet jacks, garbage cans, supplies, etc.?

  Yes

  No

  N/A

• Are shelves organized (boxes closed, one box open at a time, no trash present)?

  Yes

  No

  N/A

• Are employees following work instructions?

  Yes

  No

  N/A

Shine

• Are floors clear of dirt and debris?

  Yes

  No

  N/A

• Is equipment clean and organized?

  Yes

  No

  N/A

• Are cleaning supplies accessible?

  Yes

  No

  N/A

• Is signage in good condition?

  Yes

  No

  N/A

• Are employees addressing cleanliness issues as they see them?

  Yes

  No

  N/A

• Is pallet wrap hanging from the racks?

  Yes

  No

  N/A

Simplify and Standardize

• Are ISO work instructions available via computer?

  Yes

  No

  N/A

• Are supplies readily accessible?

  Yes

  No

  N/A

• Are pallets stacked under 6 feet and store properly?<br>

  Yes

  No

  N/A

• Is work left incomplete (previous day product left out, etc)?

  Yes

  No

  N/A

• Are employees dressed in Fastenal apparel?

  Yes

  No

  N/A

• Are proper forms being utilized ( forklift daily inspections and harness inspections etc.)?

  Yes

  No

  N/A

Sustain

• Do employees know ISO and 6S practices?

  Yes

  No

  N/A

• Are previous audit results posted?

  Yes

  No

  N/A

• Have issues from previous audit been corrected?

  Yes

  No

  N/A

Safety

• Is Emergency Action plan posted in department? Do leads know how to complete injury reports? Is injury reporting binder present in department?

  Yes

  No

  N/A

• Are electrical cords spliced together? Extension cords used as permanent wiring?

  Yes

  No

  N/A

• Is employee safety training completed?

  Yes

  No

  N/A

• Are fire exits and extinguishers accessible?

  Yes

  No

  N/A

• Is product stored in pedestrian walkway? Are employees using pedestrian walkway?

  Yes

  No

  N/A

• Are employees using proper PPE, i.e. fall protection, gloves in rod and strut, steel toes on forklifts, eye protection in tool repair, etc.?

  Yes

  No

  N/A

• Is the department free of trip hazards?

  Yes

  No

  N/A

• Are safety guards in use (cage doors, mezzanine gates, machine guards, dock chains, etc.)?

  Yes

  No

  N/A

• Are employees using caution around machines?

  Yes

  No

  N/A

• Are employees adhering to cell phone and radio policy?

  Yes

  No

  N/A

• Are pallets and composites laying flat and stacked securely and neatly?

  Yes

  No

  N/A

• Are proper lifting procedures being observed?

  Yes

  No

  N/A

• Is pallet racking sufficient? Racking and uprights not bent or damaged

  Yes

  No

  N/A

• Are dock chains in use where applicable?

  Yes

  No

  N/A

• Are conveyor controls being blocked?

  Yes

  No

  N/A

• Are junction boxes clear for 36"?

  Yes

  No

  N/A

Forklift

• Are only trained employees operating equipment?

  Yes

  No

  N/A

• Are employees operating lift safely? Any UVV violations? Feet inside cab of stand up? Stopping at intersections?

  Yes

  No

  N/A

• Are employees completing daily inspection sheet?

  Yes

  No

  N/A

• Are dock plates secure and trailers chocked prior to entering trailer?

  Yes

  No

  N/A