Information

  • Document No.

  • Audit Title

  • Client / Site

  • Conducted on

  • Prepared by

  • Location
  • Personnel

  • Make & Model:

  • Rego No:

  • Serial No:

  • Service Cycle

  • SWL - Basket/ Main Platform

Critical bolts and inspections

  • Check and tighten all critical fasteners (3,6,9,12 months)

  • Check all roll pins are present and located correctly (3,6,9,12 months)

  • Check mesh of slew ring and pinion gear (6,12 months)

  • Check wear deflection on slew ring (12 months)

  • Check all cylinders and rods for signs of leakage and damage (3,6,9,12 months)

  • Inspect all levelling system for signs of wear or damage Check level rod locks nuts (6,12 months)

  • Check guardrail s/sideboards and floor for damage (3,6,9,12 months)

  • Inspect critical welds at base and frame for signs of cracks- damage or distortion (3,6,9,12 months)

  • Check pins and bushes for wear (6,12 months)

  • Check condition of insulation covers, booms and paintwork. Repair as required. (3,6,9,12 months)

  • Check basket mount and bolts (3,6,9,12 months)

Hydraulics

  • Clean hydraulic oil breather cap filter (3,6,9,12 months)

  • Check turret and booms for leaks (3,6,9,12 months)

  • Check and adjust basket levelling holding valves (12 months)

  • Check all cylinder holding valves. Raise all booms up and away from rests. Without 'deadman' activated, operate bottom, top & fly (if fitted) booms independently. If boom lowers, check holding valves. (3,6,9,12 months)

  • Check pressure and return filters for "clogging". Ensure truck is running for at least 10min for signal to show .DAILY (3,6,9,12 months)

  • Replace pressure filter (ref. lube chart) (12 months)

  • Replace return line filter (ref. lube chart) (12 months)

  • Accumulator inspection (Licensed Pressure Vessel Inspector) (if fitted) Every 2 Years

  • Replace suction strainers (12 months)

  • Take oil sample for analysis (compare previous) (12 months)

Lubrication

  • Grease Knuckle and top jib cylinder (points - ref.lube chart) (3,6,9,12 months)

  • Grease basket pivot and levelling cylinder (points - ref. lube chart) (3,6,9,12 months)

  • Grease slew race (points - refer lube chart) (3,6,9,12 months)

  • Check slew box oil level and security (3,6,9,12 months)

  • Change slew box oil (as per service guide)

  • Inspect and lubricate levelling rod (3,6,9,12 months)

  • Check operation of all controls (base & basket) including deadman (3,6,9,12 months)

  • Anti-seize on pins of spring lockouts (12 months)

Operational, Emergency and Safety items

  • Operate machine from base, test all controls for correct operation through all positions (3,6,9,12 months)

  • Operate machine from basket, test all controls for correct operation through all positions (3,6,9,12 months)

  • Inspect level gauges and replace if damaged or missing (3,6,9,12 months)

  • Check all emergency systems - emergency batteries and charging system, operation of electric pump and emergency controls (3,6,9,12 months)

  • Check for correct operation of spring lockouts (3,6,9,12 months)

  • Inspect controlled descent device for mounting, top damage and length of rope (3,6,9,12 months)

  • Inspect basket/boom harness mounting points (3,6,9,12 months)

  • Check safety interlock are operating on PTO, tower and legs (3,6,9,12 months)

  • Inspect all labels & signage are legible (3,6,9,12 months)

  • Test e/stops (3,6,9,12 months)

  • Check operation and record hour meter readings (3,6,9,12 months)

  • Check and inflate tyres to correct pressure (3,6,9,12 months)

  • Check basket tie down and basket rest (3,6,9,12 months)

  • Check attachment of PTO & Pump, engagement and indicator lamp, check for oil leaks (3,6,9,12 months)

  • Check bleed down operation. Ensure full stroking of all cylinders to remove air in system (3,6,9,12 months)

  • Check for binding/damaged LV covers (3,6,9,12 months)

Description

  • Check springs, shackles and pins for signs of damage (12 months)

  • Check that fire extinguisher is fully charged and in date (3,6,9,12 months)

  • Check revolving lamps (3,6,9,12 months)

  • Inspect surface leakage current test electrode (3,6,9,12 months)

  • Perform electrical insulation test (if LV or HV insulated) (6,12 months)

  • Fill out operators log book (3,6,9,12 months)

  • Load test batteries, check water level and condition (3,6,9,12 months)

  • Slew gearbox brake test (12 months)

  • Clean/ polish boom surface inside and out (3,6,9,12 months)

  • Check/adjust/replace telescopic boom wearpads (3,6,9,12 months)

  • Ensure all warning buzzers are operating correctly (3,6,9,12 months)

  • Remove any 'homemade' switch over-ride systems (3,6,9,12 months)

  • Check 'boom straight' sensor operating correctly (3,6,9,12 months)

  • Full details of work performed

Certification by responsible person:

  • I certify that the described plant is to the manufacturer's specifications and is being serviced and maintained by competent personnel to the manufacturer's recommendations

  • Add signature

  • Add signature

The templates available in our Public Library have been created by our customers and employees to help get you started using SafetyCulture's solutions. The templates are intended to be used as hypothetical examples only and should not be used as a substitute for professional advice. You should seek your own professional advice to determine if the use of a template is permissible in your workplace or jurisdiction. You should independently determine whether the template is suitable for your circumstances.