Infra QF 0109 EWP Service/Maintenance Schedule

• Document No.

• Audit Title

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

• Make & Model:

• Rego No:

• Serial No:

• Service Cycle

  3 Months

  6 Months

  9 Months

  12 Months

• SWL - Basket/ Main Platform

Critical bolts and inspections

• Check and tighten all critical fasteners (3,6,9,12 months)

  Yes

  No

  N/A

• Check all roll pins are present and located correctly (3,6,9,12 months)

  Yes

  No

  N/A

• Check mesh of slew ring and pinion gear (6,12 months)

  Yes

  No

  N/A

• Check wear deflection on slew ring (12 months)

  Yes

  No

  N/A

• Check all cylinders and rods for signs of leakage and damage (3,6,9,12 months)

  Yes

  No

  N/A

• Inspect all levelling system for signs of wear or damage Check level rod locks nuts (6,12 months)

  Yes

  No

  N/A

• Check guardrail s/sideboards and floor for damage (3,6,9,12 months)

  Yes

  No

  N/A

• Inspect critical welds at base and frame for signs of cracks- damage or distortion (3,6,9,12 months)

  Yes

  No

  N/A

• Check pins and bushes for wear (6,12 months)

  Yes

  No

  N/A

• Check condition of insulation covers, booms and paintwork. Repair as required. (3,6,9,12 months)

  Yes

  No

  N/A

• Check basket mount and bolts (3,6,9,12 months)

  Yes

  No

  N/A

Hydraulics

• Clean hydraulic oil breather cap filter (3,6,9,12 months)

  Yes

  No

  N/A

• Check turret and booms for leaks (3,6,9,12 months)

  Yes

  No

  N/A

• Check and adjust basket levelling holding valves (12 months)

  Yes

  No

  N/A

• Check all cylinder holding valves. Raise all booms up and away from rests. Without 'deadman' activated, operate bottom, top & fly (if fitted) booms independently. If boom lowers, check holding valves. (3,6,9,12 months)

  Yes

  No

  N/A

• Check pressure and return filters for "clogging". Ensure truck is running for at least 10min for signal to show .DAILY (3,6,9,12 months)

  Yes

  No

  N/A

• Replace pressure filter (ref. lube chart) (12 months)

  Yes

  No

  N/A

• Replace return line filter (ref. lube chart) (12 months)

  Yes

  No

  N/A

• Accumulator inspection (Licensed Pressure Vessel Inspector) (if fitted) Every 2 Years

  Yes

  No

  N/A

• Replace suction strainers (12 months)

  Yes

  No

  N/A

• Take oil sample for analysis (compare previous) (12 months)

  Yes

  No

  N/A

Lubrication

• Grease Knuckle and top jib cylinder (points - ref.lube chart) (3,6,9,12 months)

  Yes

  No

  N/A

• Grease basket pivot and levelling cylinder (points - ref. lube chart) (3,6,9,12 months)

  Yes

  No

  N/A

• Grease slew race (points - refer lube chart) (3,6,9,12 months)

  Yes

  No

  N/A

• Check slew box oil level and security (3,6,9,12 months)

  Yes

  No

  N/A

• Change slew box oil (as per service guide)

  Yes

  No

  N/A

• Inspect and lubricate levelling rod (3,6,9,12 months)

  Yes

  No

  N/A

• Check operation of all controls (base & basket) including deadman (3,6,9,12 months)

  Yes

  No

  N/A

• Anti-seize on pins of spring lockouts (12 months)

  Yes

  No

  N/A

Operational, Emergency and Safety items

• Operate machine from base, test all controls for correct operation through all positions (3,6,9,12 months)

  Yes

  No

  N/A

• Operate machine from basket, test all controls for correct operation through all positions (3,6,9,12 months)

  Yes

  No

  N/A

• Inspect level gauges and replace if damaged or missing (3,6,9,12 months)

  Yes

  No

  N/A

• Check all emergency systems - emergency batteries and charging system, operation of electric pump and emergency controls (3,6,9,12 months)

  Yes

  No

  N/A

• Check for correct operation of spring lockouts (3,6,9,12 months)

  Yes

  No

  N/A

• Inspect controlled descent device for mounting, top damage and length of rope (3,6,9,12 months)

  Yes

  No

  N/A

• Inspect basket/boom harness mounting points (3,6,9,12 months)

  Yes

  No

  N/A

• Check safety interlock are operating on PTO, tower and legs (3,6,9,12 months)

  Yes

  No

  N/A

• Inspect all labels & signage are legible (3,6,9,12 months)

  Yes

  No

  N/A

• Test e/stops (3,6,9,12 months)

  Yes

  No

  N/A

• Check operation and record hour meter readings (3,6,9,12 months)

  Yes

  No

  N/A

• Check and inflate tyres to correct pressure (3,6,9,12 months)

  Yes

  No

  N/A

• Check basket tie down and basket rest (3,6,9,12 months)

  Yes

  No

  N/A

• Check attachment of PTO & Pump, engagement and indicator lamp, check for oil leaks (3,6,9,12 months)

  Yes

  No

  N/A

• Check bleed down operation. Ensure full stroking of all cylinders to remove air in system (3,6,9,12 months)

  Yes

  No

  N/A

• Check for binding/damaged LV covers (3,6,9,12 months)

  Yes

  No

  N/A

Description

• Check springs, shackles and pins for signs of damage (12 months)

  Yes

  No

  N/A

• Check that fire extinguisher is fully charged and in date (3,6,9,12 months)

  Yes

  No

  N/A

• Check revolving lamps (3,6,9,12 months)

  Yes

  No

  N/A

• Inspect surface leakage current test electrode (3,6,9,12 months)

  Yes

  No

  N/A

• Perform electrical insulation test (if LV or HV insulated) (6,12 months)

  Yes

  No

  N/A

• Fill out operators log book (3,6,9,12 months)

  Yes

  No

  N/A

• Load test batteries, check water level and condition (3,6,9,12 months)

  Yes

  No

  N/A

• Slew gearbox brake test (12 months)

  Yes

  No

  N/A

• Clean/ polish boom surface inside and out (3,6,9,12 months)

  Yes

  No

  N/A

• Check/adjust/replace telescopic boom wearpads (3,6,9,12 months)

  Yes

  No

  N/A

• Ensure all warning buzzers are operating correctly (3,6,9,12 months)

  Yes

  No

  N/A

• Remove any 'homemade' switch over-ride systems (3,6,9,12 months)

  Yes

  No

  N/A

• Check 'boom straight' sensor operating correctly (3,6,9,12 months)

  Yes

  No

  N/A

• Full details of work performed

Certification by responsible person:

• I certify that the described plant is to the manufacturer's specifications and is being serviced and maintained by competent personnel to the manufacturer's recommendations

  Select Adam Patterson Mechanic (2570 201803 129858) Hamish Bawden Mechanic (MTV151119) Sean Hayward Auto-Electrician (2763 104802 132298) Hayden Torning (Apprentice Mechanic)

  • Adam Patterson Mechanic (2570 201803 129858)
  • Hamish Bawden Mechanic (MTV151119)
  • Sean Hayward Auto-Electrician (2763 104802 132298)
  • Hayden Torning (Apprentice Mechanic)

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