Information
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Audit Title
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Document No.
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Client / Site
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Conducted on
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Prepared by
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Location
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Personnel
Slabs storage
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Special order wood slabs are protected from dirt, dust, and damage,
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Slabs are stored with cardboard covering them in warehouse for protection.
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Slab area is organized and in proper bin locations.
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Warehouse is clean and orderly.
Jamb quality inspection
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FJ Raw Splits are clear of blow-outs, or product defect?
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Primed Splits are of good quality with no noticeable defects?
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Flat FJ Raw are clear of blow-outs, or visible defect?
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Flat FJ Primed show no signs of visible defect.
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Veneered Jambs are not showing signs of splitting or delaminating.
Casing
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FJ Raw casing is clear of blow-outs or visible defect?
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Primed shows no visible signs of defect?
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Veneered is clear of splitting or bubbling in the veneer and appears to be sound?
Norfield Spec check
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Top of door to top of hinge 6-8 7"
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Top of door to top of middle hinge 6-8 = 36-1/4"
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Top of door to top of bottom hinge 6-8 = 65-1/2"
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Top of door to center of bore 6-8 = 44"
Norfield 5000
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Any obvious issues that need to be addressed or suggestions by the operator.
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Staples are being placed properly at head jamb, flush.
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Nail securing unit is hitting at strike on both door and jamb, with proper exposure?
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Casing is applied with proper number of staples per leg, head? 9 per leg.
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Cardboard is being applied with proper number of staples?
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Unit is being handled properly to avoid damage between shop and loading?
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Proper information is being applied to unit for identification?
Custom Slab Line "Magnum"
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Hinge bar stops are tight and secure.
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Sanding wheel is properly smoothing edge of beveled slab.
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Date last sanding wheel change?
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Overall maintenance appears to be sufficient?
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Any obvious issues that need to be addressed or suggestions by the operator.
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Morticing of hinge pockets is clean and tight to hinge?
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Date of last router bit change?
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Bore and latch is clean and located properly?
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Date bore bit was last replaced?
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Date latch bit was replaced?
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Skid feet are being applied to slab onlys.
Custom Machining Spec 7-0
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Top of door to top of hinge 7-0 =
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Top of door to top of middle first hinge 7-0 =
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Top of door to top of middle second hinge 7-0 =
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Top of door to top of bottom hinge 7-0 =
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Top of door to center of bore 7-0 = 36"
Custom Machining Spec 8-0
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Top of door to top of hinge 8-0 = 7"
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Top of door to top of middle hinge 8-0 = 32-1/8"
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Top of door to top of middle hinge 8-0 = 57-1/16"
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Top of door to top of bottom hinge 8-0 = 82-1/16"
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Top of door to center of bore 8-0 = 60"
Strike Jamb Router
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Any obvious issues that need to be addressed or suggestions by the operator.
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A full lip strike plate is within arms reach.
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Mortised pocket is clean and burr free?
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Date router bit last replaced?
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Mortise pocket is proper depth?
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Mortise Pocket is positioned correctly from top of jamb? From top of dado 44-1/4".
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Mortise pocket is positioned correctly from stop?
Heads
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Random pulled heads are cut to call size? (check a minimum 10)
Single Completed Units
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Good overall appearance.
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Exposed staples in jamb face?
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Cardboard bottom stapled only to jamb, Not slab.
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Adequate staples on top cardboard.
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Bottom skid trim only one staple per jamb.
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Length of staple being used for bottom skid trim.
Double Units
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T-Ast properly applied?
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Head & foot bolt properly seated in T-ast.
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Cardboard bottom stapled only to jamb, Not slab.
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Adequate staples on top cardboard.
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Bottom skid trim only one staple per jamb.
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Length of staple being used for bottom skid trim.
Shop Appearance
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Last sweeping of shop
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Shop area.
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Last trash removal.
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Trash cans
