Title Page
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Date
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Audited by
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Location
CHECK ITEMS
1. CONTROL OF MATERIALS
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1, Verify that all materials or parts were be subjected to receiving inspection performed by QA/QC Inspector in accordance with the Material Specification, Purchase Order, and Purchase Specification (if applicable).
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2, Verify that the examination results and original markings on the Receiving Inspection Form, respectively. The Receiving Inspection Form shall be approved by the QA/QC Supervisor.
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3, Verify that received material were be checked as per the Incoming Note and for the following points in sequence to identify whether all materials received are appropriate for fabrication and in conformity with the order placed.。
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4, Verify tha color-Code were be applied only when there are quality or class differences between the materials used in the manufacturing.(If necessary).
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5, Verify that for the main pressured parts in catagory II, III and IV the material document take the form of a certificate of specific product control.
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6, Verify that for non-EN materials, Particular Material Appraisal (PMA) is required. For pressure equipment in catagories III and IV, PMA shall be performed by the Notified Body.
2. MARKING CONTROL
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7, Verify that the marking were be carried out by using suitable equipment and tools.
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8, Verify that when material is cut into pieces for fabrication, the identification marking shall be transferred by hand marker to each portion, prior to separation to include project details.(Drawing no, project no, heat no etc.)
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9, Verify that for the products which requires PED ,CE marking shall be applied according to directive 2014/68/EU annex IV.
3. CONTROL OF WELDING
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10, Verify that welder certificates,WPSs,PQRs,welding summary plan shall be controlled.
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11, Verify that feference code for inspection of welding shall be ASME and related customer specifications and PED when required
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12, Verify that aII welded elements shall be inspected in accordance with the Quality Plan before sending to further fabrication stage.
4. INSPECTION AND TEST
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13, Verify that Non-destructive tests of permanent joints shall be carried out by suitable qualified personnel.
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14, Hydrostatic test shall be performed as a form of final assessment
5. CALIBRATION
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15, Verify that all measurement and test equipment required by applicable Code Section are properly calibrated and maintained within the specified accuracy
6. EU DECLARATION OF CONFORMITY
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16, Verify that the EU declaration of conformity(DOC) shall state that the fulfilment of essential safety requirements set out in PED 2014/EU/68 Annex I has been demonstrated.
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17, Verify that the EU declaration of confirmity have the model structure set out and contain the elements specified in the relevant conformity assessment procedures set out in PED 2014/EU/68 Annex III and shall be continuously updated. It shall be translated into the language or languages required by the Member State in whose market the pressure euqipment or assembly is placed or made available on the market.
7. RECORD RETENSION
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"Verify that the following documents & documentations shall be maintained for ten years after the last of the pressure equipment has been manufactured in related departments at the disposal of EU National Authority (answer item 18, 1 to 18, 6):
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18, 1 The technical documentation;
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18, 2 Quality System documentation and any record of further adjustments;
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18, 3 The decision & report of Notified Body Audit and periodic audits of the quality system;
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18, 4 The decision & report pertaining to unexpected visits which consider: (a) categories of equipment
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18, 4 The decision & report pertaining to unexpected visits which consider: (b) results of previous surveillance visits
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18, 4 The decision & report pertaining to unexpected visits which consider: (c) follow up corrective actions
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18, 4 The decision & report pertaining to unexpected visits which consider: (d) special conditions linked to the approval of the system - if applicable
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18, 4 The decision & report pertaining to unexpected visits which consider: (e) changes in manufacturing organization policy or techniques."
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18, 5 Copy of Declaration of Conformity, CE Marking and Examination record & report for each finished item;
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18, 6 Certification of permanent joints procedure, permanent joints personnel & NDE personnel operation instruction.