Level 2 LPA Inspection_Maintenance March 2022

Verify the inspection criteria and frequency of the inspection checks match as per control plan.<br>Verify the documentation related to Daily inspection sheet /log completed properly including lot numbers for all components recorded<br>Verify inspection methods include Touch, Listen, and Count for quality checks

Verify the inspection area have adequate lighting

Verify the reaction plan appropriate for the inspection findings. Refer to Inspector Daily Inspection Log

Verify the inspection methodology includes point, touch, listen and count etc. and check the inspection is performed as per the defined instructions.

Verify the Gage & Gage nest is cleaned, calibrated, variable /attribute gages are present and not damaged ( Verify the calibration/certification sticker) (see Quality Tech to confirm calibration sheet has traceability for instrument used during calibration/verification)

Verify the Gage instructions are available and tolerance are defined on the control plan/gage instruction and data meets defined tolerances.

Verify the SPC log history for any out of tolerance( under or above tolerance). See Quality Engineer for data

Verify highest scrap is logged on the Communication Board for each shift. Verify Monthly charts are posted.

Quality Concern Charts are updated, Posted in Production meeting area

Review the posted charts of top defects (What are the top defects and what is next issue to be worked on). Refer to CI Board

Review Red Rabbits for tool being audited and confirm they are all signed and dated. Date must be within the last 6 months.

Verify the tool and Fixture PM completed as per the schedule. No past due for tools and fixtures.

Verify the daily / Weekly/monthly /Quarterly PMs for machine, robot, conveyor. Thermolaters, fire extinguishers, eye wash, hilos, cranes etc. <br>Verify two PM books for completeness.

Verify Chemicals are identified, stored and handled properly as per SDS

Is Used Oil storage area clean and organized? - Oily rags in an empty colorant drum lined with a plastic bag and placed on a pallet? - Used oil stored on top of grated area? - Work instructions posted?

Verify the critical spare parts are identified and review the list for availability of spare parts.

Is the Universal Waste Storage Area organized and all waste properly stored? Verify waste is dated and prevented from accidental damage.

Screw safe guarding is in place?