Stage 10A:Front side & back side O ring assembly on Integration Plate

Stage 10A:Front side & back side O ring assembly on Integration Plate

  • Equipment at the stage:(A) Stage Fixture,There is no other equipment at the workstation

  • Operator must wear apron & Safety Shoes.

  • DMI (Detailed Manufacturing Instruction) must be displayed and operator must be followed DMI.

  • Operator Must followed Check Do Check process

  • 5s should be maintained at work station.

  • Red bin must be available for rejection material at stage.

  • Waste parts should not be spread over the shop floor & working table.

  • All material must be identify and placed at defined location

  • Operator must be skilled.

  • Operator ID

Stage 10: Barcode pasting & Integration plate mounting on Elster Mechanical unit

Stage 10: Barcode pasting & Integration plate mounting on Elster Mechanical unit

  • Equipment at the stage:(A) Stage Fixture,(B)Barcode Printer,(C) Screw Driver,There is no other equipment at the workstation

  • Operator must wear apron & Safety Shoes.

  • DMI (Detailed Manufacturing Instruction) must be displayed and operator must be followed DMI.

  • Positve control must be done by operator.

  • Precontrol must be done by line supervisor.

  • Operator must followed Check Do Check process

  • Barcode printing must not not be spread .

  • Screw Driver & Torque wrench must be calibrated.

  • 5s should be maintained at work station.

  • Operatror must follow single piece flow process.

  • Waste parts should not be spread over the shop floor & working table.

  • All material must be identify and placed at defined location.

  • Operator must be skilled.

  • Operator ID

Satge 20A: Soldering & Depanelling of PTH Panel

Satge 20A: Soldering & Depanelling of PTH Panel

  • Equipment at the stage:(a) Soldring Iron,(B)Fuem extractor,(C)Stage Fixture(D)Depenaling tool,There is no other equipment at the workstation

  • Operator must wear apron.

  • DMI (Detailed Manufacturing Instruction) must be displayed and operator must be followed DMI.

  • Positve control must be done by operator.

  • Operator must followed Check Do Check process

  • 5s should be maintained at work station.

  • Red bin must be available for rejection material at stage.

  • Waste parts should not be spread over the shop floor & working table.

  • No bridging,excessive solder past apply on soder joint.

  • All material must be identify and placed at defined location

  • Operator must be skilled.

  • Operator ID

Stage 20 :Internal Magnet Assay, PCB mounting on integration plate, EU base on Gas meter

  • Equipment at the stage:(A) Stage Fixture,There is no other equipment at the workstation

  • Operator must wear apron & Safety Shoes.

  • DMI (Detailed Manufacturing Instruction) must be displayed and operator must be followed DMI.

  • Operator must followed Check Do Check process

  • Magnate must be free from dust partical .

  • 5s should be maintained at work station.

  • Waste parts should not be spread over the shop floor & working table.

  • All material must be identify and placed at defined location

  • Operatror must follow single piece flow process.

  • Operator must be skilled.

  • Operator ID

Stage 30 :3x Nut tightning on EU

Stage 30 :3x Nut tightning on EU

  • Equipment at the station:(a)EU covers assy. Fixture,(B)Screw driver,(C) Air gun,There is no other equipment at the workstation.

  • Operator must wear anti static apron, Safety Shoes and wrist belt.

  • DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.

  • Positve control must be done by operator.

  • Operator must followed Check Do Check process

  • Precontrol must be done by line supervisor.

  • Wrist belt and ESD mat must connected to earth point

  • Wrist belt must be test by operator at the starting of line.

  • All electrical connection must not be loose and must be safe.

  • Work station must be free from dust, unused material and tools.

  • Screw driver must be calibrated.

  • All material must be identify and placed at defined location.

  • Waste parts should not be spread over in the shop floor & working table.

  • Seafty curtain maust be in working condition.

  • Operator must follow single piece flow process.

  • Operator must be skilled.

Stage 40 :EU functional testing

Stage 40 :EU functional testing

  • Equipment at the stage:(A) Stage Fixture,There is no other equipment at the workstation

  • Operator must wear apron & Safety Shoes.

  • DMI (Detailed Manufacturing Instruction) must be displayed and operator must be followed DMI.

  • Operator must followed Check Do Check process

  • 5s should be maintained at work station.

  • Red bin must be available for rejection material at stage.

  • Waste parts should not be spread over the shop floor & working table.

  • All material must be identify and placed at defined location

  • Operator must follow single piece flow process.

  • Operator must be skilled.

  • Opeartor ID

Satge 50: MID Seal Pressing on EU

  • Satge 50: MID Seal Pressing on EU

  • Equipment at the stage:(A) Stage Fixture,There is no other equipment at the workstation

  • Operator must wear apron & Safety Shoes.

  • DMI (Detailed Manufacturing Instruction) must be displayed and operator must be followed DMI.

  • Operator must followed Check Do Check process

  • 5s should be maintained at work station.

  • Red bin must be available for rejection material at stage.

  • Positve control must be done by operator.

  • MID seal must be properly pressed.

  • Waste parts should not be spread over the shop floor & working table.

  • Safety curtain must be in working condition.

  • All material must be identify and placed at defined location

  • Operator must follow single piece flow process.

  • Operator must be skilled.

  • Operator ID

Stage 60 : 2 x Brass Nut tightening on EU

Stage 60 : 2 x Brass Nut tightening on EU

  • Equipment at the station:(a) EU covers assymbly Fixture.(B)Screw driver,(c) Air gun ,There is no other equipment at the workstation

  • Operator must wear anti static apron, Safety Shoes and wrist belt.

  • DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.

  • Operator must followed Check Do Check process

  • Positve control must be done by operator.

  • Precontrol must be done by line supervisor.

  • Wrist belt and ESD mat must connected to earth point

  • Wrist belt must be test by operator at the starting of line.

  • All electrical connection must not be loose and must be safe.

  • Work station must be free from dust, unused material and tools.

  • Screw driver must be calibrated.

  • All material must be identify and placed at defined location.

  • Waste parts should not be spread over in the shop floor & working table.

  • Seafty curtain maust be in working condition.

  • Operator must follow single piece flow process.

  • Operator must be skilled.

  • Operator ID

Stage 70 : 2x Plastic Seal Pressing on EU

Stage 70 : 2x Plastic Seal Pressing on EU

  • Equipment at the stage:(A) Stage Fixture,There is no other equipment at the workstation

  • Operator must wear apron & Safety Shoes.

  • DMI (Detailed Manufacturing Instruction) must be displayed and operator must be followed DMI.

  • Operator must followed Check Do Check process

  • Plastic seal must be properly pressed.

  • Positve control must be done by operator.

  • 5s should be maintained at work station.

  • Red bin must be available for rejection material at stage.

  • Waste parts should not be spread over the shop floor & working table.

  • Safety curtain must be in working condition.

  • All material must be identify and placed at defined location

  • Operator must be skilled.

  • Operator ID

Satge 80: Calibration & verification

  • Satge 80: Calibration & verification

  • Equipment at the station:(A) Test Bench,(B)Temp. & Humidity Logger,There is no other equipment at the workstation

  • Operator must wear apron, Gloves & Safety Shoes.

  • DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.

  • Operator must followed Check Do Check process

  • Work Station light must be switched on and working.

  • Work station must be free from dust, unused material and tools.

  • Date of next calibration of sonic nozzle, temp., and pressure and humidity sensor must be marked.

  • Lab temp. 20°C ± 1°C & humidity 50% ± 10% must be maintain.

  • Preventive maintanance by operator and maintenance team.

  • All material should be identified and should be on defined location.

  • All electrical Connection should be safe .

  • Waste parts should not be spread over in the shop floor & working table.

  • Red bin must be available for rejection material at stage.

  • Opeartor must be skilled.

  • Operator ID

Satge 90,100 : Visual Inspection & Cleaning +Port Cover Assembly

Satge 90,100 : Visual Inspection & Cleaning +Port Cover Assembly

  • Stuff at the station:(a) Pine shower,(b) clothes,There is no other equipment at the workstation.

  • Operator must wear Apron, Gloves and Safety Shoes.

  • Work Instruction Must be displayed and Operator must follow Work instruction

  • Operator must follow Check Do Check Process.

  • Work Station light must be switched on and working.

  • Work station must be free from dust, unused material and tools.

  • All material must be identify and placed at defined location.

  • Waste parts should not be spread over in the shop floor & working table.

  • Red bin must be available for rejection material at stage.

  • Operator must follow single piece flow process.

  • Operator must be skilled.

  • Operator ID

Satge 110 :Prepack

  • Satge 110 :Prepack

  • Equipment at the station:(1)Stage fixture,There is no other equipment at the workstation

  • Operator must wear Apron, Safety Shoes.

  • DMI must be displayed on station andOperator must follow DMI.

  • Operator must followed Check Do Check Process.

  • Upper case assembly fixture must be stable and fix while working.

  • Work station must be free from dust, unused material and tools.

  • All material must be identify and placed at defined location.

  • Waste parts should not be spread over in the shop floor & working table.

  • All electrical connection should not be loose and should be safe.

  • Red bin must be available for rejection material at stage.

  • Operator must followed single piece flow process.

  • Operator must follow single piece flow process.

  • Operator must be skilled.

  • Operator ID

Stage 120 :Inspection Stage

Stage 120 :Inspection Stage

  • Operator must wear apron & Safety Shoes.

  • Work Instruction must be displayed and Inspector must followed work instruction.

  • Inspection Sheet must be available .

  • Work Station light must be switched on and working.

  • Work station must be free from dust, unused material and tools.

  • Waste parts should not be spread over in the shop floor & working table.

  • Red bin must be available for rejection material at stage.

  • Operator must followed single piece flow process.

  • Operator must be skilled.

  • Operator ID

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