Title Page
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Conducted on
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Prepared by
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Line Supervisor
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Signature
Stage 10A:Front side & back side O ring assembly on Integration Plate
Stage 10A:Front side & back side O ring assembly on Integration Plate
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Equipment at the stage:(A) Stage Fixture,There is no other equipment at the workstation
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Operator must wear apron & Safety Shoes.
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DMI (Detailed Manufacturing Instruction) must be displayed and operator must be followed DMI.
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Operator Must followed Check Do Check process
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5s should be maintained at work station.
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Red bin must be available for rejection material at stage.
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Waste parts should not be spread over the shop floor & working table.
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All material must be identify and placed at defined location
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Operator must be skilled.
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Operator ID
Stage 10: Barcode pasting & Integration plate mounting on Elster Mechanical unit
Stage 10: Barcode pasting & Integration plate mounting on Elster Mechanical unit
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Equipment at the stage:(A) Stage Fixture,(B)Barcode Printer,(C) Screw Driver,There is no other equipment at the workstation
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Operator must wear apron & Safety Shoes.
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DMI (Detailed Manufacturing Instruction) must be displayed and operator must be followed DMI.
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Positve control must be done by operator.
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Precontrol must be done by line supervisor.
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Operator must followed Check Do Check process
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Barcode printing must not not be spread .
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Screw Driver & Torque wrench must be calibrated.
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5s should be maintained at work station.
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Operatror must follow single piece flow process.
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Waste parts should not be spread over the shop floor & working table.
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All material must be identify and placed at defined location.
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Operator must be skilled.
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Operator ID
Satge 20A: Soldering & Depanelling of PTH Panel
Satge 20A: Soldering & Depanelling of PTH Panel
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Equipment at the stage:(a) Soldring Iron,(B)Fuem extractor,(C)Stage Fixture(D)Depenaling tool,There is no other equipment at the workstation
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Operator must wear apron.
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DMI (Detailed Manufacturing Instruction) must be displayed and operator must be followed DMI.
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Positve control must be done by operator.
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Operator must followed Check Do Check process
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5s should be maintained at work station.
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Red bin must be available for rejection material at stage.
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Waste parts should not be spread over the shop floor & working table.
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No bridging,excessive solder past apply on soder joint.
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All material must be identify and placed at defined location
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Operator must be skilled.
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Operator ID
Stage 20 :Internal Magnet Assay, PCB mounting on integration plate, EU base on Gas meter
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Equipment at the stage:(A) Stage Fixture,There is no other equipment at the workstation
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Operator must wear apron & Safety Shoes.
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DMI (Detailed Manufacturing Instruction) must be displayed and operator must be followed DMI.
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Operator must followed Check Do Check process
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Magnate must be free from dust partical .
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5s should be maintained at work station.
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Waste parts should not be spread over the shop floor & working table.
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All material must be identify and placed at defined location
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Operatror must follow single piece flow process.
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Operator must be skilled.
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Operator ID
Stage 30 :3x Nut tightning on EU
Stage 30 :3x Nut tightning on EU
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Equipment at the station:(a)EU covers assy. Fixture,(B)Screw driver,(C) Air gun,There is no other equipment at the workstation.
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Operator must wear anti static apron, Safety Shoes and wrist belt.
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DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.
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Positve control must be done by operator.
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Operator must followed Check Do Check process
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Precontrol must be done by line supervisor.
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Wrist belt and ESD mat must connected to earth point
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Wrist belt must be test by operator at the starting of line.
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All electrical connection must not be loose and must be safe.
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Work station must be free from dust, unused material and tools.
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Screw driver must be calibrated.
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All material must be identify and placed at defined location.
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Waste parts should not be spread over in the shop floor & working table.
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Seafty curtain maust be in working condition.
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Operator must follow single piece flow process.
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Operator must be skilled.
Stage 40 :EU functional testing
Stage 40 :EU functional testing
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Equipment at the stage:(A) Stage Fixture,There is no other equipment at the workstation
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Operator must wear apron & Safety Shoes.
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DMI (Detailed Manufacturing Instruction) must be displayed and operator must be followed DMI.
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Operator must followed Check Do Check process
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5s should be maintained at work station.
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Red bin must be available for rejection material at stage.
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Waste parts should not be spread over the shop floor & working table.
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All material must be identify and placed at defined location
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Operator must follow single piece flow process.
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Operator must be skilled.
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Opeartor ID
Satge 50: MID Seal Pressing on EU
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Satge 50: MID Seal Pressing on EU
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Equipment at the stage:(A) Stage Fixture,There is no other equipment at the workstation
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Operator must wear apron & Safety Shoes.
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DMI (Detailed Manufacturing Instruction) must be displayed and operator must be followed DMI.
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Operator must followed Check Do Check process
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5s should be maintained at work station.
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Red bin must be available for rejection material at stage.
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Positve control must be done by operator.
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MID seal must be properly pressed.
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Waste parts should not be spread over the shop floor & working table.
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Safety curtain must be in working condition.
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All material must be identify and placed at defined location
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Operator must follow single piece flow process.
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Operator must be skilled.
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Operator ID
Stage 60 : 2 x Brass Nut tightening on EU
Stage 60 : 2 x Brass Nut tightening on EU
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Equipment at the station:(a) EU covers assymbly Fixture.(B)Screw driver,(c) Air gun ,There is no other equipment at the workstation
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Operator must wear anti static apron, Safety Shoes and wrist belt.
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DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.
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Operator must followed Check Do Check process
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Positve control must be done by operator.
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Precontrol must be done by line supervisor.
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Wrist belt and ESD mat must connected to earth point
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Wrist belt must be test by operator at the starting of line.
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All electrical connection must not be loose and must be safe.
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Work station must be free from dust, unused material and tools.
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Screw driver must be calibrated.
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All material must be identify and placed at defined location.
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Waste parts should not be spread over in the shop floor & working table.
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Seafty curtain maust be in working condition.
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Operator must follow single piece flow process.
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Operator must be skilled.
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Operator ID
Stage 70 : 2x Plastic Seal Pressing on EU
Stage 70 : 2x Plastic Seal Pressing on EU
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Equipment at the stage:(A) Stage Fixture,There is no other equipment at the workstation
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Operator must wear apron & Safety Shoes.
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DMI (Detailed Manufacturing Instruction) must be displayed and operator must be followed DMI.
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Operator must followed Check Do Check process
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Plastic seal must be properly pressed.
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Positve control must be done by operator.
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5s should be maintained at work station.
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Red bin must be available for rejection material at stage.
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Waste parts should not be spread over the shop floor & working table.
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Safety curtain must be in working condition.
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All material must be identify and placed at defined location
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Operator must be skilled.
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Operator ID
Satge 80: Calibration & verification
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Satge 80: Calibration & verification
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Equipment at the station:(A) Test Bench,(B)Temp. & Humidity Logger,There is no other equipment at the workstation
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Operator must wear apron, Gloves & Safety Shoes.
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DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.
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Operator must followed Check Do Check process
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Work Station light must be switched on and working.
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Work station must be free from dust, unused material and tools.
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Date of next calibration of sonic nozzle, temp., and pressure and humidity sensor must be marked.
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Lab temp. 20°C ± 1°C & humidity 50% ± 10% must be maintain.
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Preventive maintanance by operator and maintenance team.
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All material should be identified and should be on defined location.
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All electrical Connection should be safe .
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Waste parts should not be spread over in the shop floor & working table.
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Red bin must be available for rejection material at stage.
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Opeartor must be skilled.
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Operator ID
Satge 90,100 : Visual Inspection & Cleaning +Port Cover Assembly
Satge 90,100 : Visual Inspection & Cleaning +Port Cover Assembly
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Stuff at the station:(a) Pine shower,(b) clothes,There is no other equipment at the workstation.
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Operator must wear Apron, Gloves and Safety Shoes.
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Work Instruction Must be displayed and Operator must follow Work instruction
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Operator must follow Check Do Check Process.
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Work Station light must be switched on and working.
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Work station must be free from dust, unused material and tools.
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All material must be identify and placed at defined location.
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Waste parts should not be spread over in the shop floor & working table.
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Red bin must be available for rejection material at stage.
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Operator must follow single piece flow process.
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Operator must be skilled.
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Operator ID
Satge 110 :Prepack
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Satge 110 :Prepack
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Equipment at the station:(1)Stage fixture,There is no other equipment at the workstation
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Operator must wear Apron, Safety Shoes.
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DMI must be displayed on station andOperator must follow DMI.
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Operator must followed Check Do Check Process.
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Upper case assembly fixture must be stable and fix while working.
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Work station must be free from dust, unused material and tools.
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All material must be identify and placed at defined location.
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Waste parts should not be spread over in the shop floor & working table.
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All electrical connection should not be loose and should be safe.
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Red bin must be available for rejection material at stage.
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Operator must followed single piece flow process.
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Operator must follow single piece flow process.
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Operator must be skilled.
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Operator ID
Stage 120 :Inspection Stage
Stage 120 :Inspection Stage
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Operator must wear apron & Safety Shoes.
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Work Instruction must be displayed and Inspector must followed work instruction.
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Inspection Sheet must be available .
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Work Station light must be switched on and working.
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Work station must be free from dust, unused material and tools.
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Waste parts should not be spread over in the shop floor & working table.
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Red bin must be available for rejection material at stage.
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Operator must followed single piece flow process.
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Operator must be skilled.
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Operator ID
