Low Risk Trim Monthly GMP

• Conducted on

  Date

• Prepared by

Low risk trim air lock

• Area tidy?

  Compliant

  Non-Compliant

• Trays free from supplier labels cling wrap and pallet banding?

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

• Operators wearing correct PPE? Check 3 random people

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

• Why not?

• Are all the knives numbered? Check PROD-P-073a or PROD-P-073b

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

• Why has the sheet not been completed?

• What is the product or raw material on the line?

• Belts on the trimming line intact?

• Urschel blue belt intact?

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

• Cleaning equipment stored correctly?

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

• Prodose working?

  Select No Yes

  • No
  • Yes

• Prodose sodium hypochlorite and pH reading?

Wash Line 2

• Trays free from supplier labels, cling wrap and pallet banding?

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

• Operators wearing correct PPE?

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

• Why are they not wearing correct PPE?

• Is the klopper belt working correctly?

  Select No Yes

  • No
  • Yes

• Why not?

• Is the operator inspecting the RM?

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

• Why not?

• What is the product / raw material on the line?

• Klopper belt intact?

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

Line 3 Robots and Wash

• Belts feeding robots 1 and 2 intact?

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

• Incline belt from robots intact?

  Compliant

  Non-Compliant

• Urschel belt intact?

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

• Pre wash and wash tanks jets set at correct position?

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

• What is the product on the line?

Trim Line 3

• Trays free from supplier labels cling wrap and pallet banding?

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

• Operators wearing correct PPE?

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

• Why not?

• All knives are numbered? Check PROD-P-073a or PROD-P-073b completed

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

• Why not?

• Trim line belts intact?

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

• Urschel belt intact?

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

• Why not?

• Cleaning equipment and hosepipe stored correctly?

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

Line 3 under Mezzanine

• All belts intact?

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

• Correct dolavs being used under line 3 robots?

  Select No Yes

  • No
  • Yes

• Is clean as you go being followed?

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

QC- CCP 1

• Is the paperwork filled out correctly?

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

• Why not?

• Paperwork signed by Team Leader?

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

• Why not?

Dip Tank

• Is the dip tank free from debris?

  Select No Yes

  • No
  • Yes

• Is product being transferred to high care at time of audit?

  Select No Yes

  • No
  • Yes

• Is the product submerged and correct immersion time for the CCP?

  Select No Yes

  • No
  • Yes

Veg Line

• Operators wearing correct PPE?

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

• Why are they not wearing correct PPE?

• Are the knives numbered? Check Prod-P-073a or PROD-P-073b

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

• What product is on the line?

• All belts intact?

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

• Is the product being held for minimum of 30 seconds in the wash?

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

• Why not?

• Clean as you go followed?

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

• Hose pipe stored correctly?

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

Veg Line

• Operators wearing correct PPE?

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

• Why are they not wearing correct PPE?

• Are the knives numbered? Check Prod-P-073a or PROD-P-073b

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

• What product is on the line?

• All belts intact?

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

• Is the product being held for minimum of 30 seconds in the wash?

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

• Why not?

• Clean as you go followed?

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

• Hose pipe stored correctly?

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

Beetroot Line

• Settings set at 30 second dwell time?

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

• Belts intact?

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

• Correct level and ppm for the water tank feeding beetroot blades

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

Carrot Line

• Settings set at 30 second dwell time?

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

• Belts intact?

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

Wash Line 65

• Klopper belt intact?

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

• What product is on the line?

• Trays free from supplier labels cling wrap and pallet banding?

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

• Operator wearing correct PPE?

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

• Why?

• Belts intact?

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

Line 60 Naddeo & Wash

• What product or raw material is on the line?

• Trays free from supplier labels cling wrap and pallet banding?

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

• Operators wearing correct PPE?

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

• Is the correct recipe on the Naddeo screen?

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

• Why?

• Belts intact?

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

• Cleaning equipment and hosepipe stored correctly?

  Select Compliant Non-Compliant

  • Compliant
  • Non-Compliant

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• No

  Yes