Manufacturing 5s Audit

• Audit Title

• Document No.

• Conducted on

  Date

• Prepared by

• Personnel

SORT

• Are all unwanted tools removed from the area?

  Yes

  No

  N/A

• Are all unwanted materials removed from the area?

  Yes

  No

  N/A

• Are cupboards/work surfaces clear of clutter?

  Yes

  No

  N/A

• Are there clear standards for storage?

  Yes

  No

  N/A

• 7) Are all unnecessary items/work in progress removed from the area?

  Yes

  No

  N/A

• Are all unnecessary parts/materials removed from machinery/equipment?

  Yes

  No

  N/A

• Is there visual control in the area?

  Yes

  No

  N/A

• 10) Is waste being disposed of correctly in the correct bin?

  Yes

  No

  N/A

Set

• Are all materials/work in progress located correctly?

  Yes

  No

  N/A

• Are tools stored correctly and identified identified ?

  Yes

  No

  N/A

• Are cleaning materials/utensils located correctly?

  Yes

  No

  N/A

• Is P.P.E available and stored correctly?

  Yes

  No

  N/A

• Are pallet trucks stored correctly?

  Yes

  No

  N/A

• Are stock levels agreed and being adhered to?

  Yes

  No

  N/A

• Are dividing lines & floor markings correctly colour coded?

  Yes

  No

  N/A

• Are all items in the area easily identified?

  Yes

  No

  N/A

SHINE

• Is the floor clean & free from debris?

  Yes

  No

  N/A

• 10) Are the jigs and fixtures free from Debris ?

  Yes

  No

  N/A

• 8) Is underneath machines / jigs and fixtures kept clean ?

  Yes

  No

  N/A

• Are backs of machines & surrounding areas kept clean?

  Yes

  No

  N/A

• Are the Scrap bins and tops of machines clean?

  Yes

  No

  N/A

• Are bins clean & regularly emptied?

  Yes

  No

  N/A

STANDARDISE

• Is the team board standardised with other boards ?<br>

  Yes

  No

  N/A

• Is all relevant paperwork current & up to date?

  Yes

  No

  N/A

• Is the cleaning schedule being adhered to?

  Yes

  No

  N/A

• Are regular 5s audits being carried out?

  Yes

  No

  N/A

• Are visual control standards available and displayed for all to view ?

  Yes

  No

  N/A

• Is quality board in use and data current

• Is the Fork lift in the area signed off and up to date for today and previous days

SUSTAIN

• Are safety rules being adhered to-glasses/safety shoes etc?

  Yes

  No

  N/A

• 2) Is the 5s action plan on team board/current?

  Yes

  No

  N/A

• Is the daily cleaning schedule completed correctly?

  Yes

  No

  N/A

• Is the 5s audit displayed on the team board?

  Yes

  No

  N/A

• Is the 5s weekly spider graph displayed on the team board?

  Yes

  No

  N/A

• Are rules & work procedures being adhered to?

  Yes

  No

  N/A

• 9) Is an ongoing review of 5s processes evident?

  Yes

  No

  N/A

• Are sample trays being used correctly?

  Yes

  No

  N/A

• Is there a plan for 5s training requirements displayed?

  Yes

  No

  N/A

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