Title Page

  • Plant Name & Quarter Audit (ex. Richmond Beverage Q1 5S Audit)

  • Quarterly 5S Audit

  • Plant Name

  • Conducted on

  • Auditor

  • Location
  • Present During Audit:

WAREHOUSE

1-SORT (Distinguish between what is needed and not needed)

  • 1) All of the unnecessary items in the work area are removed to proper storage. The only items present are those needed for production or current project.

  • COMMENT:

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  • 2) Needed equipment, tools, supplies & parts are present and within the work area.

  • COMMENTS:

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  • 3) Does the area have trash, rubbish, etc. that should be disposed of?

  • COMMENT:

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  • 4) There is evidence that items identified during sort as "red tag items" have been clearly marked, stored in segregated location, and there is a log for future review and disposition.

  • COMMENT:

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  • 5) Only current / necessary documents are present in the work area.

  • COMMENT:

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2-SET (Have a place for everything and everything in its place)

  • 6) All item locations are indicated and items are in their proper location.

  • COMMENT:

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  • 7) Shelves and storage areas are organized, clearly divided and labeled. There are no uncertainties about where items are stored.

  • COMMENT:

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  • 8) All items are put away immediately after use.

  • COMMENT:

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  • 9) Aisle ways, workstations, equipment and locations are all indicated.

  • COMMENT:

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  • 10) Discipline lines, labels and indicators are present where needed.

  • COMMENT:

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3-SHINE (Clean and look for ways to keep things clean and organized)

  • 11) Floors, walls, stairs and surfaces free of debris (no oil, dirt, chips, etc.) and organized.? There is evidence of cleaning being performed in a constant manner.

  • COMMENT:

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  • 12) Equipment in the area is clean, free of dirt, grime, etc. There is evidence of the cleaning being performed in a constant manner.

  • COMMENT:

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  • 13) Stairs, exits & aisle ways are clearly marked to facilitate work flow and escape routes.

  • COMMENT:

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  • 14) All appropriate visual aids are cleanly maintained and free of dust, dirt, or any damage.

  • COMMENT:

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  • 15) Cleaning materials are easily accessible & labeled.

  • COMMENT:

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  • 16) Equipment is kept clean and free of dirt, oil and grease.

  • COMMENT:

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4-STANDARDIZE (Maintain and monitor the first three categories)

  • 17) Where appropriate, are all documents present are updated, appropriately located, and well organized.

  • COMMENT:

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  • 18) All signs are professionally completed, dated, signed, and current within the last 12 months.

  • COMMENT:

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  • 19) All standards & information are known and visible.

  • COMMENT:

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  • 20) Visual organization methods are being used where appropriate (shadow boarding, floor markings, etc.) and tools are placed in a manner that minimizes unnecessary movements such as walking, bending, or reaching.

  • COMMENT:

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  • 21) Checklist for cleaning is posted, visible and current.

  • COMMENT:

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5-SUSTAIN (Stick to the 5S rules)

  • 22) Have all employees had 5S Training (Review training documents)

  • COMMENT:

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  • 23) Has weekly 5S inspections been performed?

  • COMMENT:

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  • 24) Were all items on previous audit corrected (Review plant Prev. 5S audit)

  • COMMENT:

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  • 25) Checklist for cleaning is posted, visible and current.

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The templates available in our Public Library have been created by our customers and employees to help get you started using SafetyCulture's solutions. The templates are intended to be used as hypothetical examples only and should not be used as a substitute for professional advice. You should seek your own professional advice to determine if the use of a template is permissible in your workplace or jurisdiction. You should independently determine whether the template is suitable for your circumstances.