manufacturing operation audit

• Audit Title

• Document No.

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

Documentation

• Prior Operations signed off as complete?:

  Yes

  No

  N/A

• Mini Traveler - All prior operations signed off?:<br>

  Yes

  No

  N/A

• All operation sheets present and legible?:<br>

  Yes

  No

  N/A

• Does First Piece, bubble, operation sheets, Mini traveler, main traveler and NC Program Operation revisions match?:

  Yes

  No

  N/A

• Lot Continuation form - Noted N/C program Revision match Program revision being used?:

  Yes

  No

  N/A

• Lot Continuation form - If form shows a N/C program revision change was new first piece<br>completed?:

  Yes

  No

  N/A

• Documentation Comments:

First piece Inspection Plan

• All items complete?:

  Yes

  No

  N/A

• Any Discrepancies between Associates findings and first piece inspection findings?:

  Yes

  No

  N/A

• If above is "Yes" was it investigated?:

  Yes

  No

  N/A

• Does associate agree with inspection methods shown on inspection plan?:

  Yes

  No

  N/A

• First piece inspection plan Comments:

Gauging

• All gauging needed to check part available?:

  Yes

  No

  N/A

• Gauge calibrations up to date?:

  Yes

  No

  N/A

• Gauging Comments:

Part Inspection

• Does Associate know how to inspect part?:

  Yes

  No

  N/A

• Does Associate have needed tools to inspect part (fixtures, surface plate in area, etc)?:

  Yes

  No

  N/A

• Observe associate inspection method. Is method satisfactory/acceptable?:

  Yes

  No

  N/A

• What criteria is associate using for Inspection frequency ?:

  Yes

  No

  N/A

• Part inspection comments:

Part Visual inspection

• Is part free of nicks, dings, scratches, tool marks - FOD-?:

  Yes

  No

  N/A

• Is material handling device satisfactory?:

  Yes

  No

  N/A

• Is material handling device clean and free of any possible FOD causing issues?:

  Yes

  No

  N/A

• Does areas used to hold part, IE fixtures, Benches, etc have FOD causing issues?:

  Yes

  No

  N/A

• Inspect parts from prior operations, Free of nicks, ding, scratches, tool marks - FOD-?:

  Yes

  No

  N/A

• Part visual inspection Comments:

Associate Input

• Does process have any issues?:

  Yes

  No

  N/A

• N/C Program issues?:

  Yes

  No

  N/A

• Work Area Issues?:

  Yes

  No

  N/A

• Safety Concerns?:

  Yes

  No

  N/A

• Associate Input Comments:

Action Items

• Enter action and who is assigned to complete

• Action:

• Due Date

  Date

• Enter action and who is assigned to complete

• Action:

• Due Date

  Date

• Enter action and who is assigned to complete

• Action:

• Due Date

  Date

• Enter action and who is assigned to complete

• Action:

• Due Date

  Date

• Enter action and who is assigned to complete

• Action:

• Due Date

  Date