Mattress - Process Trial

• Audit Title

• Please attach a PDF copy of the NPI request form before completing the audit

  Media

• Client

• Conducted on

  Date

• Prepared by

• Personnel or Shift & Area Used

• Tick Number

• Quality

• Design

• Which departments will the material be used?

  Select Mattress Border Section Mattress Department

  • Mattress Border Section
  • Mattress Department

• Have you used the Mattress Border Section

  Yes

  No

• Has the Gribetz / Tec Quilting machine been used

  Yes

  No

• Does the material process through the machine?

  Yes

  No

  N/A

• Is the material free from signs of fraying?

  Yes

  No

  N/A

• Does the pattern sew free of any stitching issues?

  Yes

  No

  N/A

• Does the FR content feel correct with no signs of excessive build-up?

  Yes

  No

  N/A

• Are you happy to report no further issues?

  Yes

  No

• Photos

  Media

• Does the material pass or fail this section of the process trial?

  Pass

  Fail

  Discussion

• Has the Slitter area been used

  Yes

  No

• Does the material process through the machine?

  Yes

  No

  N/A

• Is the material free from signs of fraying?

  Yes

  No

  N/A

• Does the material cut freely without issues?

  Yes

  No

  N/A

• Does the FR content feel correct with no signs of excessive build-up?

  Yes

  No

  N/A

• Are you happy to report no further issues?

  Yes

  No

• Photos

  Media

• Does the material pass or fail this section of the process trial?

  Pass

  Fail

  Discussion

• Has the Double Head Overlocker been used

  Yes

  No

• Does the tick process through the machine?

  Yes

  No

  N/A

• Is the tick free from any signs of fraying

  Yes

  No

  N/A

• Does the machine sew free of any stitching issues?

  Yes

  No

  N/A

• Does the FR content feel correct without any signs of excessive build up?

  Yes

  No

  N/A

• Are you happy to report no further issues?

  Yes

  No

• Photos

  Media

• Does the material pass or fail this section of the process trial?

  Pass

  Fail

  Discussion

• Has the Juki been used

  Yes

  No

• Does the tick process through the machine?

  Yes

  No

  N/A

• Is the tick free from any signs of fraying

  Yes

  No

  N/A

• Does the machine sew free of any stitching issues?

  Yes

  No

  N/A

• Does the FR content feel correct without any signs of excessive build up?

  Yes

  No

  N/A

• Are you happy to report no further issues?

  Yes

  No

• Photos

  Media

• Does the material pass or fail this section of the process trial?

  Pass

  Fail

  Discussion

• Has the Dueffe machine been used

  Yes

  No

• Does the material process through the machine?

  Yes

  No

  N/A

• Is the tick free from any signs of fraying

  Yes

  No

  N/A

• Does the machine sew free of any stitching issues?

  Yes

  No

  N/A

• Does the FR content feel correct without any signs of excessive build up?

  Yes

  No

  N/A

• Are you happy to report no further issues?

  Yes

  No

• Photos

  Media

• Does the material pass or fail this section of the process trial?

  Pass

  Fail

  Discussion

• Has the Teknomac machine been used

  Yes

  No

• Does the material process through the machine?

  Yes

  No

  N/A

• Is the material free from signs of fraying?

  Yes

  No

  N/A

• Do the handle attached correctly

  Yes

  No

  N/A

• Does the machine vent the material

  Yes

  No

  N/A

• Does the FR content feel correct with no signs of excessive build-up?

  Yes

  No

  N/A

• Are you happy to report no further issues?

  Yes

  No

• Photos

  Media

• Does the material pass or fail this section of the process trial?

  Pass

  Fail

  Discussion

• Has the Fibre Con machine been used

  Yes

  No

• Does the tick process through the machine?

  Yes

  No

  N/A

• Is the tick free from any signs of fraying

  Yes

  No

  N/A

• Does the FR content feel correct without any signs of excessive build up?

  Yes

  No

  N/A

• Are you happy to report no further issues?

  Yes

  No

• Photos

  Media

• Does the material pass or fail this section of the process trial?

  Pass

  Fail

  Discussion

• Has the lace machine been used?

  Yes

  No

• Does the tick process through the machine?

  Yes

  No

  N/A

• Is the tick free from any signs of fraying

  Yes

  No

  N/A

• Does the machine sew free of any stitching issues?

  Yes

  No

  N/A

• Does the FR content feel correct without any signs of excessive build up?

  Yes

  No

  N/A

• Are you happy to report no further issues?

  Yes

  No

• Photos

  Media

• Does the material pass or fail this section of the process trial?

  Pass

  Fail

  Discussion

• Has the Border been joined

  Yes

  No

• Does the material lay on the table correctly after Fibre Con?

  Yes

  No

  N/A

• Does the machine sew free of any stitching issues?

  Yes

  No

  N/A

• Does the FR content feel correct without any signs of excessive build up?

  Yes

  No

  N/A

• Are you happy to report no further issues?

  Yes

  No

• Photos

  Media

• Does the material pass or fail this section of the process trial?

  Pass

  Fail

  Discussion

• Has the Handle making machine been used

  Yes

  No

• Does the tick process through the machine?

  Yes

  No

  N/A

• Is the tick free from any signs of fraying

  Yes

  No

  N/A

• Does the FR content feel correct without any signs of excessive build up?

  Yes

  No

  N/A

• Are you happy to report no further issues?

  Yes

  No

• Photos

  Media

• Does the material pass or fail this section of the process trial?

  Pass

  Fail

  Discussion

• Has the Embroidery machine been used

  Yes

  No

• Does the tick process through the machine?

  Yes

  No

  N/A

• Does the machine sew free of any stitching issues?

  Yes

  No

  N/A

• Does the FR content feel correct without any signs of excessive build up?

  Yes

  No

  N/A

• Are you happy to report no further issues?

  Yes

  No

• Photos

  Media

• Does the material pass or fail this section of the process trial?

  Pass

  Fail

  Discussion

• Has the Venting machine been used

  Yes

  No

• Does the tick process through the machine?

  Yes

  No

  N/A

• Does the machine vent without any issues?

  Yes

  No

  N/A

• Does the FR content feel correct without any signs of excessive build up?

  Yes

  No

  N/A

• Are you happy to report no further issues?

  Yes

  No

• Photos

  Media

• Does the material pass or fail this section of the process trial?

  Pass

  Fail

  Discussion

• Has the Bartack been used

  Yes

  No

• Does the tick process through the machine?

  Yes

  No

  N/A

• Does the machine sew free of any stitching issues?

  Yes

  No

  N/A

• Does the FR content feel correct without any signs of excessive build up?

  Yes

  No

  N/A

• Are you happy to report no further issues?

  Yes

  No

• Photos

  Media

• Does the material pass or fail this section of the process trial?

  Pass

  Fail

  Discussion

• Has the Overlocker - Vertical handle attachment been used

  Yes

  No

• Does the tick process through the machine?

  Yes

  No

  N/A

• Does the machine sew free of any stitching issues?

  Yes

  No

  N/A

• Does the FR content feel correct without any signs of excessive build up?

  Yes

  No

  N/A

• Are you happy to report no further issues?

  Yes

  No

• Photos

  Media

• Does the material pass or fail this section of the process trial?

  Pass

  Fail

  Discussion

• Has the material been used to make the gusset?

  Yes

  No

• Does the tick process through the machine?

  Yes

  No

  N/A

• Is the tick free from any signs of fraying

  Yes

  No

  N/A

• Does the machine sew free of any stitching issues?

  Yes

  No

  N/A

• Does the FR content feel correct without any signs of excessive build up?

  Yes

  No

  N/A

• Are you happy to report no further issues?

  Yes

  No

• Photos

  Media

• Does the material pass or fail this section of the process trial?

  Pass

  Fail

  Discussion

• Has the Laying table been used

  Yes

  No

• Does the tick process through the machine?

  Yes

  No

  N/A

• Is the tick free from any signs of fraying

  Yes

  No

  N/A

• Does the Eastman cut without issues?

  Yes

  No

  N/A

• Does the FR content feel correct without any signs of excessive build up?

  Yes

  No

  N/A

• Are you happy to report no further issues?

  Yes

  No

• Photos

  Media

• Does the material pass or fail this section of the process trial?

  Pass

  Fail

  Discussion

• Has the Pillowtop & Half-Cap area been used

  Yes

  No

• Does the tick process through the machine?

  Yes

  No

  N/A

• Is the tick free from any signs of fraying

  Yes

  No

  N/A

• Does the machine sew free of any stitching issues?

  Yes

  No

  N/A

• Does the FR content feel correct without any signs of excessive build up?

  Yes

  No

  N/A

• Are you happy to report no further issues?

  Yes

  No

• Photos

  Media

• Does the material pass or fail this section of the process trial?

  Pass

  Fail

  Discussion

• Have you used the Mattress Department

  Yes

  No

• Has the Gribetz & Axiom machines been used

  Yes

  No

• Does the material process through the machine?

  Yes

  No

  N/A

• Is the material free from signs of fraying?

  Yes

  No

  N/A

• Does the pattern sew free of any stitching issues?

  Yes

  No

  N/A

• Does the FR content feel correct with no signs of excessive build-up?

  Yes

  No

  N/A

• Are you happy to report no further issues?

  Yes

  No

• Photos

  Media

• Does the material pass or fail this section of the process trial?

  Pass

  Fail

  Discussion

• Has the Overlocking machine been used

  Yes

  No

• Does the material process through the machine?

  Yes

  No

  N/A

• Does the material sew free of any stitching issues?

  Yes

  No

  N/A

• Does the FR content feel correct with no signs of excessive build-up?

  Yes

  No

  N/A

• Are you happy to report no further issues?

  Yes

  No

• Photos

  Media

• Does the material pass or fail this section of the process trial?

  Pass

  Fail

  Discussion

• Has the Auto Labelling machine been used

  Yes

  No

• Does the material process through the machine?

  Yes

  No

  N/A

• Does the material sew free of any stitching issues?

  Yes

  No

  N/A

• Does the FR content feel correct with no signs of excessive build-up?

  Yes

  No

  N/A

• Remove the label carefully. Is the tick free from damage?

  Yes

  No

  N/A

• Are you happy to report no further issues?

  Yes

  No

• Photos

  Media

• Does the material pass or fail this section of the process trial?

  Pass

  Fail

  Discussion

• Has the MQ Mattress Assembly area been used

  Yes

  No

• Does the material process through assembly

  Yes

  No

  N/A

• Are you happy to report no further issues?

  Yes

  No

• Photos

  Media

• Does the material pass or fail this section of the process trial?

  Pass

  Fail

  Discussion

• Has the MQ Taping machine been used

  Yes

  No

• Does the material process through the machine?

  Yes

  No

  N/A

• Does the material sew free of any stitching issues?

  Yes

  No

  N/A

• Does the FR content feel correct with no signs of excessive build-up?

  Yes

  No

  N/A

• Are you happy to report no further issues?

  Yes

  No

• Photos

  Media

• Does the material pass or fail this section of the process trial?

  Pass

  Fail

  Discussion

• Has the Slitter been used

  Yes

  No

• Does the material process through the machine?

  Yes

  No

  N/A

• Is the material free from signs of fraying?

  Yes

  No

  N/A

• Does the material cut freely without issues?

  Yes

  No

  N/A

• Does the FR content feel correct with no signs of excessive build-up?

  Yes

  No

  N/A

• Are you happy to report no further issues?

  Yes

  No

• Photos

  Media

• Does the material pass or fail this section of the process trial?

  Pass

  Fail

  Discussion

• Has the Panel Cutter been used

  Yes

  No

• Does the material process through the machine?

  Yes

  No

  N/A

• Is the material free from signs of fraying?

  Yes

  No

  N/A

• Does the material cut freely without issues?

  Yes

  No

  N/A

• Are you happy to report no further issues?

  Yes

  No

• Photo

  Media

• Does the material pass or fail this section of the process trial?

  Pass

  Fail

  Discussion

• Has the Tufted Labelling area been used

  Yes

  No

• Does the material process through the machine?

  Yes

  No

  N/A

• Does the material sew free of any stitching issues?

  Yes

  No

  N/A

• Does the FR content feel correct with no signs of excessive build-up?

  Yes

  No

  N/A

• Remove the label carefully. Is the tick free from damage?

  Yes

  No

  N/A

• Are you happy to report no further issues?

  Yes

  No

• Photos

  Media

• Does the material pass or fail this section of the process trial?

  Pass

  Fail

  Discussion

• Has the Tufted Mattress Assembly area been used

  Yes

  No

• Does the material process through assembly

  Yes

  No

  N/A

• Are you happy to report no further issues?

  Yes

  No

• Photos

  Media

• Does the material pass or fail this section of the process trial?

  Pass

  Fail

  Discussion

• Has the Tufting press been used

  Yes

  No

• Is the material free from signs of fraying?

  Yes

  No

  N/A

• Are the tufting holes free from perforations?

  Yes

  No

  N/A

• Are you happy to report no further issues?

  Yes

  No

• Photos

  Media

• Does the material pass or fail this section of the process trial?

  Pass

  Fail

  Discussion

• Has the Tufted Taping machine been used

  Yes

  No

• Does the material process through the machine?

  Yes

  No

  N/A

• Does the material sew free of any stitching issues?

  Yes

  No

  N/A

• Does the FR content feel correct with no signs of excessive build-up?

  Yes

  No

  N/A

• Are you happy to report no further issues?

  Yes

  No

• Photos

  Media

• Does the material pass or fail this section of the process trial?

  Pass

  Fail

  Discussion

• Does the material been clean with out staining?

  Pass

  Fail

  Discussion

• Photos

  Media

• Is the material free from signs of de-lamination

  Yes

  No

  N/A

• Photos

  Media

• Does the material pass

  Pass

  Fail

  Discussion

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