Foam Core Process Trial - 2024

• Audit Title

• Please attach a PDF copy of the NPI request form before completing the audit

  Media

• Client

• Conducted on

  Date

• Prepared by

• Personnel or Shift & Area Used

• Tick Number

• Quality

• Design

• Which departments will the material be used?

  Select Mattress Department Divan Department Headboards

  • Mattress Department
  • Divan Department
  • Headboards

• Have you used the Divan Border Section

  Yes

  No

• Has the Slitter area been used

  Yes

  No

• Does the material process through the machine?

  Yes

  No

  N/A

• Is the material free from signs of fraying?

  Yes

  No

  N/A

• Does the material cut freely without issues?

  Yes

  No

  N/A

• Does the FR content feel correct with no signs of excessive build-up?

  Yes

  No

  N/A

• Are you happy to report no further issues?

  Yes

  No

  N/A

• Does the material pass or fail this section of the process trial?

  Pass

  Fail

  Discussion

• Photos

  Media

• Has the Laying table been used

  Yes

  No

• Does the tick process through the machine?

  Yes

  No

  N/A

• Is the tick free from any signs of fraying

  Yes

  No

  N/A

• Does the Eastman cut without issues?

  Yes

  No

  N/A

• Does the FR content feel correct without any signs of excessive build up?

  Yes

  No

  N/A

• Are you happy to report no further issues?

  Yes

  No

• Does the material pass or fail this section of the process trial?

  Pass

  Fail

  Discussion

• Photos

  Media

• Have you used the Mattress Case Sewing Area?

  Yes

  No

• Has the Flatbed Sewing machine been used

  Yes

  No

• Does the material process through the machine?

  Yes

  No

  N/A

• Is the material free from signs of fraying?

  Yes

  No

  N/A

• Does the pattern sew free of any stitching issues?

  Yes

  No

  N/A

• Does the FR content feel correct with no signs of excessive build-up?

  Yes

  No

  N/A

• Are you happy to report no further issues?

  Yes

  No

• Photos

  Media

• Does the material pass or fail this section of the process trial?

  Pass

  Fail

  Discussion

• Has the Zip Attachment Sewing machine been used

  Yes

  No

• Does the material process through the machine?

  Yes

  No

  N/A

• Does the material sew free of any stitching issues?

  Yes

  No

  N/A

• Does the FR content feel correct with no signs of excessive build-up?

  Yes

  No

  N/A

• Remove the label carefully. Is the tick free from damage?

  Yes

  No

  N/A

• Are you happy to report no further issues?

  Yes

  No

  N/A

• Photos

  Media

• Does the material pass or fail this section of the process trial?

  Pass

  Fail

  Discussion

• Has the Overlocking Sewing machine been used

  Yes

  No

• Does the material process through the machine?

  Yes

  No

  N/A

• Does the material sew free of any stitching issues?

  Yes

  No

  N/A

• Does the FR content feel correct with no signs of excessive build-up?

  Yes

  No

  N/A

• Are you happy to report no further issues?

  Yes

  No

• Photos

  Media

• Does the material pass or fail this section of the process trial?

  Pass

  Fail

  Discussion

• Has the mini jet (Banana cutter) been used

  Yes

  No

• Does the material process through the cutter?

  Yes

  No

  N/A

• Does the material cut freely without frying?

  Yes

  No

  N/A

• Are you happy to report no further issues?

  Yes

  No

  N/A

• Does the material pass or fail this section of the process trial?

  Pass

  Fail

  Discussion

• Does the material been clean with out staining?

  Yes

  No

  N/A

• Photos

  Media

• Is the material free from signs of de-lamination

  Yes

  No

  N/A

• Photos

  Media

• Does the material pass

  Pass

  Fail

  Discussion

Completed by

• Add signature

  Sign