Information

  • Audit Title

  • Document No.

  • Client / Site

  • Conducted on

  • Prepared by

  • Location
  • Personnel

  • Time of Audit

Change Control

  • Take a photo of the change board

Standard Work Adherence

  • Supervisor Standard Work

  • Standard Work check as specified

Machine Shop 1 & 2 Audit

  • Indicate the changes in the area (man, method, machine, material)

  • What is the top potential negative effect of the change?

  • Are the changes performing as expected?

  • General 5S and Safety

  • 5S Standards are adequate

  • Daily cleaning schedule and accountable person is posted

  • Appropriate guardings are installed on the machines?

  • Walkways are free from tripping and slip hazards

  • PPE are being used appropriately

  • Identify area that needs improvement

  • Productivity

  • Production plan and output are updated and reviewed

  • Machines are available and working properly

  • Lean / Kaizen / Continuous Improvement

  • There is a weekly plan for kaizen

  • Actions have been taken to execute kaizen plans

GS Assembly Audit

  • Indicate the changes in the area (man, method, machine, material)

  • What is the potential negative effects of the changes?

  • Hour by Hour Performance

  • Are the changes performing as expected?

  • Expected and actual output are posted on the current hour

  • Root cause for the hour misses are identified, documented and understood

  • WIP is kept at a minimum

  • WIP

  • Quality

  • Non-conformities have been identified, segregated and there is a process for disposition

  • QA conducts quality checks at the cell

  • General 5S and Safety

  • Area is free from slip and tripping hazards

  • Sharp objects in the area

  • Ergonomic condition in the cell

  • Only required tools, materials, and WIP on the cell

  • Tools and fixtures within the easy reach of the operator

  • Daily cleaning schedule and accountable person is posted

  • Condition that needs improvement

  • Lean / Kaizen / Continuous Improvement

  • There is a weekly plan for kaizen

  • Actions have been taken to execute kaizen plans

MBF Check

  • Sourcing Manager MBF updated, current and showing effectiveness

  • Customer Service Team Lead MBF updated, current and showing effectiveness

Finalization and Sign Off

  • Plant Manager : I have completed this Standard Work to the best of my ability.

  • Signed:

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