Title Page
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Conducted on
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Start-up coordinator Quality:
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Start-up coordinator Production:
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Start-up Engineer:
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Product Name:
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Customer
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Any outstanding information we are waiting for:
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f.eg.:
Pre Line start-up checks
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Line drawing available?
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Engineer set-up ready/ trial completed?
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All machinery been checked if working correctly?
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Is there any CCP available on the line?
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Metal Detector?
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Check if the correct metal pieces are being used and correct procedure being followed.
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Sieving?
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Is the sieve intact and correct procedure being followed?
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Air Blower?
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Check if it's cleaning the contaminated jar and correct procedure being followed.
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QAS supplied by the customer?
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Labels approved?
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Make a picture of all required labels:
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Program for bagger uploaded?
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Job Bag completed with all info and signed on front page?
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Customer specification, emails reviewed?
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Packing area organised and clean?
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T/L fully understands the job bag and the process steps
Line Start-up
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Quality of the stock
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Packaging version/product code correct:
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Bag/flow wrap length correct:
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Record the length:
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Record the length:
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Mix of stock, weight or box count correct?
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Record it:
Completed unit
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BB date and Lot code format correct:
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Make a picture:
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Orientation of stock in the pack if more than 1 component
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Make a picture:
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Seal checked on finished pack:
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Quality of the print (on bag, label or carton)
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Light Pack required?
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Record the weight
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Tare pack required?
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Record the weight:
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Weight of finished stock (if applicable)
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Tamper seal placement/length (if applicable)
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Record average from CW or scales in first 15 min (if applicable)
Finished goods
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Stock checked for damage after packing
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Outer case tape (not covering perf and has correct colour/length)
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Pallet plan correct
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Take a picture:
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Orientation of stock in outer
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Make a picture:
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Count in the box?
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How many?
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Average weight being used?
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Record it
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Photos taken for QAS/ Samples left on line?
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Case of finished good checked?
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What wasn't right?
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Check 2 cases of finished good after 1 hour. Record time here:
General
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Samples collected and checked before release:
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Gold seal sample collected
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First day production sheets checked
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Internal QAS created?
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H&S noise levels checked? Record here:
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Any other concerns?
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What is that?
