Parts Manufacturing

• Document No.

• Audit Title

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

Design data

• Is data used to manufacture parts maintained per written procedures?

  Yes

  No

  N/A

• Is controlled data utilized by the technician manufacturing the parts?

  Yes

  No

  N/A

• Are drawings utilized by shops maintained by shops to assist in machine set-up etc. marked "for reference use only"?

  Yes

  No

  N/A

Manufacturing process control

• Are shop travelers use for issuing the order for manufacturing aircraft parts?

  Yes

  No

  N/A

• Are shop travelers directly connected by labeling or within reasonable presence of the part during manufacture?

  Yes

  No

  N/A

• Are manufacturing processes listed on work in progress forms as required?

  Yes

  No

  N/A

• Are initial continuation/or task entries consistent with the manufacturing or assembly instructions?

  Yes

  No

  N/A

• Are corrective actions entered in response to continuation/task entries when functions are completed?

  Yes

  No

  N/A

• Are continuation/task entries inspected at appropriate times? I.e. Before another continuation renders un-inspectable.

  Yes

  No

  N/A

• Are there copies of the certifications for materials used placed in the work packets as they are consumed?

  Yes

  No

  N/A

• Are work packets stored properly upon parts completion?

  Yes

  No

  N/A

Inspections

• Are all incoming parts and materials inspected for conformity to the purchase order, vendor documentation, shipping damage, contamination, etc.?

  Yes

  No

  N/A

• Are materials properly tagged and certificates of conformity attached to parts and materials upon successful completion of receiving inspection?

  Yes

  No

  N/A

• Are in-process inspections performed as required?

  Yes

  No

  N/A

• Are discrepancies documented when non-conformities exists?

  Yes

  No

  N/A

• Are final inspections documented properly?

  Yes

  No

  N/A

Parts Marking

• Are parts marked as required?

  Yes

  No

  N/A

Tool Calibration

• Are tools used during final inspection calibrated as required? Traceable to NIST?

  Yes

  No

  N/A

• Are all tools requiring calibration recorded on RSF-007 form?

  Yes

  No

  N/A

• Are calibration records maintained for 10 years min?

  Yes

  No

  N/A

Material/Parts Handling and Storage

• Are parts and materials requisitioned as required?

  Yes

  No

  N/A

• Are all parts and materials handled and stored such a manner to prevent damage?

  Yes

  No

  N/A

• Are parts and materials properly identified?

  Yes

  No

  N/A

• Are expiration dates marked ?

  Yes

  No

  N/A

• Are items with expired shelf life disposed of?

  Yes

  No

  N/A