Title Page
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Site conducted
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Conducted on
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Prepared by
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Location
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Contract No.:
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Site Name:
Work Area:
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Site Manager:
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External Parties:
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Piepwork Contractor:
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Audit no.:
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Date/Time:
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Weather:
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Carried by:
Section I - General site checks
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Fittings off the floor and stored on shelf, gaskets and bolts wrapped, ends protected. Clean pipework working area
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No chemicals stored near the pipe storage area
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Work areas kept tidy and appropriate signs used
Personnel
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Site team are using the latest drawings
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Pipefitters have access to Client specifications
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Pipefitters have the appropriate CSCS Card
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Pipefitters have a EUSR Clean Water Card
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Pipefitters have relevant client training
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Have been briefed on the RAMS and signed
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Use of gloves when handling fittings
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Pipefitters have the Flanged Joint Training
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Pipefitters have the Butt-Fusion Training
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Pipefitters have the Electrofusion Training
Materials
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Supplied by framework supplier otherwise approved by Client/Barhale
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No faulty fittings were encountered through the project
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Materials used for backfill as per Client specification
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Traceable marker tape used as per Client specification
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End caps on as long as possible to prevent contamination and pipe stoppers uesd
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Pipes/fittings free from damage or defects prior to being laid
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Any repairs made in accordance with design specification and manufacturers guidance
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Section IV - Plant and equipment
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Pipework equipment checks being carried out regularly
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Lift plan contains details of the correct lifting equipment for pipework
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Plant, equipment and tools used for installing and testing have been inspected/certificated
Quality
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Suitable ITP for pipework installation
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Client specific work permits in place
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Pipes installed at the correct depth / gradient
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Any deviations from construction drawings signed-off by designer/ client
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Minimum distance between joints as per design and specifications
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Recommended pipe bedding and surround in place as per client standards
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Apparatus installed as per client specification ( washout, covers, marker plates )
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Thrust blocks and pipe restraints as per design
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Use of lubricant before torqueing the bolts
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Flanged joined records available and in use
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Calibration certificates for torque spanners in date
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Evidence of Buried Joint Protection (Denso)
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Approval for using electro-fusion obtained
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Evidence of the installation markings done on the pipe
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Use of welding tent when weather conditions require it
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PE welding equipment being used with CONTROL POINT system, BDI data downloaded for ITP
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Use of turfers and round slings for pulling pipes where pushing not possible/recommended
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Use of the correct type of gaskets as per design
Section VI - Testing and Commissioning
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The ground doesn’t have any signs of contamination
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Swabbing equipment on site and correctly used
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Approved ITP for pressure testing pipelines in place
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Test Plates are kept bagged and stored safely
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Existence of chlorination procedures being done
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Acceptable source of water being used for filling and flushing the main
