Equipment Check List

Auto Extruder

  • 1) Check Pneumatic Hoses and connections

  • 2) Check load centre blots and position

  • 3) Check load cell with a steady weight

  • 4) Ensure working pressure is set at 60 psi

  • 5) Check and set cutters with gapping tool

  • 6) Check and adjust all shell cutters

  • 7) Check Lid seal on extruder

  • 8) Check for loose components

  • 9) Check Auto extruder control panel

Proofer

  • 1) Check all bearings outside of the proofer

  • 2) Check and grease internal bearings

  • 3) Check and adjust proofer tray chain

  • 4) Check proofer trays

  • 5) Check and tong test elements

  • 6) Check and service humidity tank assembly

  • 7) Check and clean proofer fan and remove cover and check fan blade

  • 8) Check proofer control panel

  • 9) Check stripper bar and cam drives

  • 10) Check Teflon guides

Fryer

  • 1) Check Fryer control panel

  • 2) Check all wiring and connections

  • 3) Check all contactors and safety overloads

  • 4) Check all connections for elements plugs and sockets tong test elements

  • 5) Check fryer temperature

  • 6) Check keep fill motor for direction etc) including plug socket and all hoses

  • 7) Check oil level stand pipe and fryer for correct level

  • 8) Check proofer and fryer for synchronization

  • 9) Check all chains sprockets including conveyors etc) Bearings

  • 10) Check flipper bar operation

  • 11) Check temperature probe and float assembly

Glaze Conveyor

  • 1) Check all bearings

  • 2) Check conveyor belt

  • 3) Check chains and cogs

  • 4) Check motor and gearbox (Check oil)

  • 5) Check all Teflon blocks

  • 6) Check gap between fryer and transfer conveyor

180 Degree Curve

  • 1) Check all bearings

  • 2) Check conveyor belt

  • 3) Check chains and cogs

  • 4) Check motor and gearbox (Check oil)

  • 5) Check photo sensors

  • 6) Check Teflon guide

  • 7) Check and clean torque limiters

Cooling Tunnel

  • 1) Check all bearings

  • 2) Check conveyor belt

  • 3) Check chains and cogs

  • 4) Check motor and gearbox (Check oil)

  • 5) Check cooling tunnel operation including blower fan

  • 6) Check isolation cover and operation

  • 7) Check Torque limiters

Packing Conveyor

  • 1) Check all bearings

  • 2) Check conveyor belt

  • 3) Check chains and cogs

  • 4) Check motor and gearbox (Check oil)

  • 5) Check Torque limiters

Quarter Barrel Mixer

  • 1)Check power supply

  • 2) Check for debris near tumbler shaft

  • 3) Check O ring on tumbler shaft and adjust flanges if required

  • 4) Remove LHS cover and visually check belts

  • 5) With cover off, clean all excess grease out of cavity

  • 6) Visually check bearings

  • 7) Remove front cover and check wiring and inverter

  • 8) Check and remove terminal cover on motor

  • 9) Grease motor nipple (on top of motor)

  • 10) Check timer on B cycle and record time TIME:

  • 11) Change oil

Central Control Board

  • 1) Check all emergency stop buttons

  • 2) Check isolation switches

  • 3) Check all wiring and connections including conduits

  • 4) Inspect and test all overloads

  • 5) Check all components for hot joints and wear

  • 6) Ensure all covers and wires are neat and tidy

  • 7) Check main screen and calibrate and clean

  • 8) Ensure Control cabinet seals correctly and all glands are secure and tight

Line Operation

Glaze Tank

  • 1. Check connection plug and socket

  • 2. Check all hose connections and tighten hose clamps etc.

  • 3. Check pump direction and check inside terminal block

  • 4. Check probe and temperature is correct, and probe is secure check connection box

  • 5. Check display is accurate

  • 6. Check vessel for cracks or splits

  • 7. Check and replace vessel with new oil

  • 8. Check and tong test elements

  • 9. Check wheels are free and turn and the unit is easy to wheel around

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