Title Page

  • Project Name

  • Location
  • Prepared by

  • Conducted on

Pre-commissioning Checklist

General

  • Check that time schedules enable the intended operation at the correct times.

  • Check the correct operation of the interlocks by individually switching interlocked items of plant.

  • Check all safety interlocks, e.g electro-thermal links and emergency knocks off buttons etc.

Control Systems

  • Check the specified interlocking between different control systems, for example any interlocking between a fire detection system

  • Check that the specified temperature interlocks operate correctly, e.g low temperature frost protection.

  • Check for the correct sequencing control in response to varying inputs operates in the correct order and at the desired set points

  • Check for the correct control and operation on start-up and shutdown. Check that the defined restart routine operates correctly when power is reinstated

  • Check that controllers maintain settings information of the control approach for a defined duration when the energy of the mains is wasted.

  • Check that the condition of any volatile data protection system is regularly and automatically monitored.

  • Check that an alarm is raised on loss of data by any controller or other device and/or failure of the monitoring system.

  • Check that the control system operates correctly under generator standby and UPS power if applicable

  • Check that the control system will automatically return to normal action without operator intervention restoration of the mains electrical power supply

  • Check that any specified load shedding procedures operate correctly.

  • Checks on powered control machinery and circuits, including modifications for the proper functioning of security systems.

Function

  • The lamp test facility, if specified

  • Wiring interlocks by progressively energising or de-energising relay contacts, switches, timers etc in each circuit. Switches must be used to test that the system operates correctly in response to input signals.

  • All indicators and signals out of the panel, Safety interlocks must be checked in ‘manual’, ‘off’ and ‘auto’ switch modes

  • Frame size fuse or circuit breaker, sort of device journey and drawing configurations.

  • Correct labelling has been provided.

  • Trip the engine and make sure it de-energizes and lights up the travel sign.

  • Energize the starter / contactor by ' creating ' the control loop and guarantee that the driver is operating properly and that the outgoing terminals receive authority.

  • If the control panel is left on site for a long period then undertake adequate steps to ensure that it is protected from dirt, damage and moisture

  • Repeat the flash experiment before closing the primary isolator when the field wiring is full to the energy segment.

  • Check all fresh links in the board before the electricity is turned on and the interlocks are re-checked

  • Perform a complete panel test on-site if the panel has not been tested in the factory

Wiring

  • Check that time schedules enable the intended operation at the correct times.

  • Cable type as specified

  • Cable identified at both ends

  • Cable cores identified at both ends if not self numbered or colour coded

  • Cable management in accordance with the specification

  • Cable carrier/container in accordance with the specification (tray, basket, conduit/trunking etc)

  • Cables not damaged

  • Secure termination of wires (using ferrules)

  • Screening continuity

  • Correct polarity where applicable

  • Correct and secure termination

  • No short circuits line-to-line and line-to-earth

  • Separation of mains and signals cables

Site Communications Network

  • All network devices such as routers and bridges are installed correctly.

  • All control devices can be addressed over the communication network.

  • IT manager permission acquired?

  • All network data routing is correctly set up by the IT department including allocation of the appropriate TCP/IP addresses and default router addresses.

Sensors

  • Check that time schedules enable the intended operation at the correct times.

  • Correct location and orientation of the sensor

  • Type of sensor as specified

  • Sensor wired correctly

  • Confirm the sensor output indicated by the control system with the reading on the test instrument.

  • If a sensor is not linear over its working range, check the sensor at its normal working range at the upper, middle and lower points

Field Control Devices

  • Type as specified

  • Size as specified

  • Enclosures as specified

  • Number and location (height, access) as specified

  • Identification by mnemonic labelling

  • Continuous power available and of an appropriate quality

  • Fuse correct type/spares if specified

  • Hardware configuration agrees with the specification

  • All printed circuit boards in place

  • All connection cables plugged in

  • Document wallet containing wiring diagram where appropriate, i.e when located in a control panel

Completion

  • Additional Comments

  • Installer Name & Signature

  • Contractor Name & Signature

  • Witnessed by

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