Title Page
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Project Name
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Location
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Prepared by
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Conducted on
Pre-commissioning Checklist
General
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Check that time schedules enable the intended operation at the correct times.
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Check the correct operation of the interlocks by individually switching interlocked items of plant.
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Check all safety interlocks, e.g electro-thermal links and emergency knocks off buttons etc.
Control Systems
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Check the specified interlocking between different control systems, for example any interlocking between a fire detection system
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Check that the specified temperature interlocks operate correctly, e.g low temperature frost protection.
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Check for the correct sequencing control in response to varying inputs operates in the correct order and at the desired set points
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Check for the correct control and operation on start-up and shutdown. Check that the defined restart routine operates correctly when power is reinstated
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Check that controllers maintain settings information of the control approach for a defined duration when the energy of the mains is wasted.
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Check that the condition of any volatile data protection system is regularly and automatically monitored.
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Check that an alarm is raised on loss of data by any controller or other device and/or failure of the monitoring system.
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Check that the control system operates correctly under generator standby and UPS power if applicable
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Check that the control system will automatically return to normal action without operator intervention restoration of the mains electrical power supply
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Check that any specified load shedding procedures operate correctly.
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Checks on powered control machinery and circuits, including modifications for the proper functioning of security systems.
Function
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The lamp test facility, if specified
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Wiring interlocks by progressively energising or de-energising relay contacts, switches, timers etc in each circuit. Switches must be used to test that the system operates correctly in response to input signals.
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All indicators and signals out of the panel, Safety interlocks must be checked in ‘manual’, ‘off’ and ‘auto’ switch modes
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Frame size fuse or circuit breaker, sort of device journey and drawing configurations.
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Correct labelling has been provided.
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Trip the engine and make sure it de-energizes and lights up the travel sign.
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Energize the starter / contactor by ' creating ' the control loop and guarantee that the driver is operating properly and that the outgoing terminals receive authority.
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If the control panel is left on site for a long period then undertake adequate steps to ensure that it is protected from dirt, damage and moisture
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Repeat the flash experiment before closing the primary isolator when the field wiring is full to the energy segment.
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Check all fresh links in the board before the electricity is turned on and the interlocks are re-checked
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Perform a complete panel test on-site if the panel has not been tested in the factory
Wiring
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Check that time schedules enable the intended operation at the correct times.
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Cable type as specified
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Cable identified at both ends
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Cable cores identified at both ends if not self numbered or colour coded
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Cable management in accordance with the specification
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Cable carrier/container in accordance with the specification (tray, basket, conduit/trunking etc)
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Cables not damaged
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Secure termination of wires (using ferrules)
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Screening continuity
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Correct polarity where applicable
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Correct and secure termination
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No short circuits line-to-line and line-to-earth
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Separation of mains and signals cables
Site Communications Network
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All network devices such as routers and bridges are installed correctly.
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All control devices can be addressed over the communication network.
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IT manager permission acquired?
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All network data routing is correctly set up by the IT department including allocation of the appropriate TCP/IP addresses and default router addresses.
Sensors
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Check that time schedules enable the intended operation at the correct times.
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Correct location and orientation of the sensor
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Type of sensor as specified
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Sensor wired correctly
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Confirm the sensor output indicated by the control system with the reading on the test instrument.
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If a sensor is not linear over its working range, check the sensor at its normal working range at the upper, middle and lower points
Field Control Devices
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Type as specified
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Size as specified
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Enclosures as specified
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Number and location (height, access) as specified
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Identification by mnemonic labelling
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Continuous power available and of an appropriate quality
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Fuse correct type/spares if specified
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Hardware configuration agrees with the specification
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All printed circuit boards in place
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All connection cables plugged in
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Document wallet containing wiring diagram where appropriate, i.e when located in a control panel
Completion
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Additional Comments
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Installer Name & Signature
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Contractor Name & Signature
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Witnessed by