Production Canberra Packing - 43 - Pre-Start Checklist

• Daily Pre-Start Checklist -Packing Area

• Incorporates Prestart checklist, slicer Checksheets, Metal Detector Fail Safe Challenge Test.

• Canberra

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

• Date and Time of Audit

  Date

• Production Day ? Enter the production day this audit is applicable to.

  Date

• Carried Out By:

  Sign

• Carried Out By:(if second person involved.

  Sign

• Carried Out By:(if third person involved.

  Sign

Prestart up Check Sheet Slicer One

Legislation

• Are the date codes correct and legible ?

  Yes

  No

  N/A

• Please add photo

  Media

Safety

• Are all guards in place ?

  Safe

  At Risk

  N/A

• Visually check the Slicer Area

  Safe

  At Risk

  N/A

• Visually check the bagger area

  Safe

  At Risk

  N/A

• Visually check the Kwik Lok

  Safe

  At Risk

  N/A

• Visually check the Checkweigher ?

  Safe

  At Risk

  N/A

• Check for any Lock Out Tags or Locks ?

  Safe

  At Risk

  N/A

• Is all machinery clear and safe, ready for start up ?

  Yes

  No

  N/A

• Is anyone working on the machines ?

  Safe

  At Risk

  N/A

• Are all Emergency Stops free of damage and in working order ?

  Yes

  No

  N/A

• Is the area clear of any slips, trips and fall hazards in working area ?

  Safe

  At Risk

  N/A

Metal Detector Fail Safe Challenge Test

• Reject Confirmation<br>Insert test piece into product and pass down line, remove sample before reject mechanism and confirm that line stops.

  Yes

  No

  N/A

• Air Pressure<br>Run metal detector and turn off air isolation valve to confirm line stops.

  Yes

  No

  N/A

• Search Head Failure<br>Turn off metal detector belt and sit metal object (test weight) under head unit. After approx 15 secs the message "self check Magnitude Error" comes up on screen. After about 2 secs this message is replaced with "Balance Fault" which stays on screen until the object is removed and the belt is turned back on.

  Yes

  No

  N/A

• Back Up sensor<br>Run metal detector and cover sensor prior to M/D head for 5 secs to confirm line stops.

  Yes

  No

  N/A

• Photo Electric cell pre search head.<br>Insert test piece into leading edge of product and pass down line to and confirm that the product has been rejected into the reject bin.

  Yes

  No

  N/A

• Photo Electric cell pre search head<br>Insert test piece into trailing edge of product and pass down line to and confirm that the product is rejected into reject bin.

  Yes

  No

  N/A

• Metal Detector Start Up Verified by

  Sign

Quality

• Have all waste bins been emptied ?

  Yes

  No

  N/A

• Are all waste bins clean ?

  Yes

  No

  N/A

• Have all bread crumb catch trays been emptied ?

  Yes

  No

  N/A

• Are all boxes of bread bags off floor ?

  Yes

  No

  N/A

• Are all forms filled out and up to date ?

  Yes

  No

  N/A

• Are the lights and covers intact ?

  Yes

  No

  N/A

• Is the inside of the slicer cleaned ?

  Yes

  No

  N/A

• Has the bagger been cleaned?

  Yes

  No

  N/A

• Is the Checkweigher clean ?

  Yes

  No

  N/A

• Has the floor been swept ?

  Yes

  No

  N/A

• Record any actions taken or needed.

Prestart up Check Sheet Slicer Two

Legislation

• Are the date codes correct and legible ?

  Yes

  No

  N/A

• Please add photo

  Media

Safety

• Visually check the Slicer Area

  Safe

  At Risk

  N/A

• Visually check the bagger area

  Safe

  At Risk

  N/A

• Visually check the Kwik Lok

  Safe

  At Risk

  N/A

• Are all guards in place ?

  Safe

  At Risk

  N/A

• Visually check the Checkweigher ?

  Safe

  At Risk

  N/A

• Check for any Lock Out Tags or Locks ?

  Safe

  At Risk

  N/A

• Is all machinery clear and safe, ready for start up ?

  Yes

  No

  N/A

• Is anyone working on the machines ?

  Safe

  At Risk

  N/A

• Are all Emergency Stops free of damage and in working order ?

  Yes

  No

  N/A

• Is the area clear of any slips, trips and fall hazards in working area ?

  Safe

  At Risk

  N/A

Quality

• Have all waste bins been emptied ?

  Yes

  No

  N/A

• Are all waste bins clean ?

  Yes

  No

  N/A

• Have all bread crumb catch trays been emptied ?

  Yes

  No

  N/A

• Are all boxes of bread bags off floor ?

  Yes

  No

  N/A

• Are all forms filled out and up to date ?

  Yes

  No

  N/A

• Are the lights and covers intact ?

  Yes

  No

  N/A

• Is the inside of the slicer cleaned ?

  Yes

  No

  N/A

• Has the bagger been cleaned?

  Yes

  No

  N/A

• Is the Checkweigher clean ?

  Yes

  No

  N/A

• Has the floor been swept ?

  Yes

  No

  N/A

• Record any actions taken or required

Prestart up Check Sheet Slicer Three

Legislation

• Are the date codes correct and legible ?

  Yes

  No

  N/A

• Please add photo

  Media

Safety

• Are all guards in place ?

  Safe

  At Risk

  N/A

• Visually check the Slicer Area

  Safe

  At Risk

  N/A

• Visually check the bagger area

  Safe

  At Risk

  N/A

• Visually check the Kwik Lok

  Safe

  At Risk

  N/A

• Visually check the Checkweigher ?

  Safe

  At Risk

  N/A

• Check for any Lock Out Tags or Locks ?

  Safe

  At Risk

  N/A

• Is all machinery clear and safe, ready for start up ?

  Yes

  No

  N/A

• Is anyone working on the machines ?

  Safe

  At Risk

  N/A

• Are all Emergency Stops free of damage and in working order ?

  Yes

  No

  N/A

• Is the area clear of any slips, trips and fall hazards in working area ?

  Safe

  At Risk

  N/A

Quality

• Have all waste bins been emptied ?

  Yes

  No

  N/A

• Are all waste bins clean ?

  Yes

  No

  N/A

• Have all bread crumb catch trays been emptied ?

  Yes

  No

  N/A

• Are all boxes of bread bags off floor ?

  Yes

  No

  N/A

• Are all forms filled out and up to date ?

  Yes

  No

  N/A

• Are the lights and covers intact ?

  Yes

  No

  N/A

• Is the inside of the slicer cleaned ?

  Yes

  No

  N/A

• Has the bagger been cleaned?

  Yes

  No

  N/A

• Is the Checkweigher clean ?

  Yes

  No

  N/A

• Has the floor been swept ?

  Yes

  No

  N/A

• Record any actions taken or needed.

• Supervisor Signoff

  Sign