Pressure Cleaner Service/Repair Sheet (July 24)

• Work Order Number

• Start Time

  Date
• Location
  Address

• Customer

• Service Person

  Sign

• Machine

• Serial Number

• Inspect work area for Slips, Trips and Fall Hazards

  Safe

  At Risk

  N/A

• Has the Hazard been fixed?

  Yes

  No

• Contact your Supervisor for further instruction.

• Inspect Area for Traffic Hazards

  Safe

  At Risk

  N/A

• Has the Hazard been fixed?

  Yes

  No

• Contact your Supervisor for further instruction.

• Inspect For Electrical Hazards

  Safe

  At Risk

  N/A

• Has the Hazard been fixed?

  Yes

  No

• Contact your Supervisor for further instruction.

• Inspect Unit for Hot Surfaces

  Safe

  At Risk

  N/A

• Has the Hazard been fixed?

  Yes

  No

• Contact your Supervisor for further instruction.

• Check Earth Continuity (Electric Machine Only)

  Pass

  Fail

  N/A

• Has This Been Rectified?

  Yes

  No

• Do not Proceed until this has been rectified.

• Check Cable and Plug for Wear or Damage (If Applicable)

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Do not Proceed until this has been rectified.

• Run Machine Up to Establish Current Condition (if able).

• Current Pressure (PSI)

• Any Apparent Faults Observed?

  Yes

  No

• What Were They?

• Service Requested?

  Yes

  No

• Type of Service

  Select Cold Water Electric Cold Water Petrol Cold Water Diesel Hot Water Electric Hot Water Petrol Hot Water Diesel Heating Cylinder Hydraulic

  • Cold Water Electric
  • Cold Water Petrol
  • Cold Water Diesel
  • Hot Water Electric
  • Hot Water Petrol
  • Hot Water Diesel
  • Heating Cylinder
  • Hydraulic

• Check Float Valve and Water Supply to Unit

  Checked, OK

  Checked, Replaced

  Attention Needed

  N/A

• Clean Water Filter

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Replace High Pressure Nozzle

  Yes

  No

  N/A

• Why wasn't the Nozzle Replaced?

• Check High Pressure Hose, Gun and Accessories for Leaks and Wear

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Change Pump Oil

  Yes

  No

• Why wasn't the Pump Oil Changed?

• Check Bypass Valve Operation & Adjust If Needed

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Are There any Water Leaks?

  Yes

  No

• Have the Leaks been Fixed?

  Yes

  No

• Are There any Oil Leaks?

  Yes

  No

• Have the Leaks been Fixed?

  Yes

  No

• Check Shut Down Timer Operation

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• How many minutes is it set to?

• How many minutes is it set to?

• Check Chemical Injector

  Checked, OK

  Checked, Replaced

  Attention Needed

  N/A

• Check all Switches for Operation

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Remove Head, Check Seals and Valves

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Replaced Valve O'Rings?

  Yes

  No

• Replaced Valve Cap O'Rings?

  Yes

  No

• Replaced Seal O'Rings?

  Yes

  No

• Amp Draw Under Load

• Check Float Valve and Water Supply to Unit

  Checked, OK

  Checked, Replaced

  Attention Needed

  N/A

• Tyres Pumped Up?

  Yes

  No

  N/A

• Why Haven't the Tires been Pumped up?

• Clean Water Filter

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Replace High Pressure Nozzle

  Yes

  No

  N/A

• Why wasn't the Nozzle Replaced?

• Check High Pressure Hose, Gun and Accessories for Leaks and Wear

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Check Bypass Valve Operation & Adjust If Needed

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Are There any Water Leaks?

  Yes

  No

• Have the Leaks been Fixed?

  Yes

  No

• Are There any Oil Leaks?

  Yes

  No

• Have the Leaks been Fixed?

  Yes

  No

• Check Chemical Injector

  Checked, OK

  Checked, Replaced

  Attention Needed

  N/A

• Check all Switches for Operation

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Remove Head, Check Seals and Valves

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Replaced Valve O'Rings?

  Yes

  No

• Replaced Valve Cap O'Rings?

  Yes

  No

• Replaced Seal O'Rings?

  Yes

  No

• Change Engine Oil

  Yes

  No

• Why wasn't the Engine Oil Changed?

• Change Gearbox Oil

  Yes

  No

  N/A

• Why wasn't the Gearbox Oil Changed?

• Change Pump Oil

  Yes

  No

• Why wasn't the Pump Oil Changed?

• Replace Spark Plug(s)

  Yes

  No

• Why wasn't the Spark Plug(s) Changed?

• Check Fuel Filter

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Replace Oil Filter

  Yes

  No

  N/A

• Why wasn't the Oil Filter Changed?

• Replace Air Filter

  Yes

  No

• Why wasn't the Air Filter Changed?

• Check Battery - Voltage Reading

• Check and Adjust Belt Tension

  Checked, OK

  Checked, Replaced

  Attention Needed

  N/A

• Inspect Pull Start Recoil & Rope

  Checked, OK

  Checked, Replaced

  Attention Needed

  N/A

• Cleaned Fuel Bowl?

  Yes

  No

  N/A

• Why wasn't the Fuel Bowl Cleaned?

• Check Exhaust and Exhaust Bolts

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Adjust Valve Clearances

  Yes

  No

• Why weren't the Valves Adjusted?

• Check Float Valve and Water Supply to Unit

  Checked, OK

  Checked, Replaced

  Attention Needed

  N/A

• Clean Water Filter

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Replace High Pressure Nozzle

  Yes

  No

  N/A

• Why wasn't the Nozzle Replaced?

• Check High Pressure Hose, Gun and Accessories for Leaks and Wear

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Check Bypass Valve Operation & Adjust If Needed

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Are There any Water Leaks?

  Yes

  No

• Have the Leaks been Fixed?

  Yes

  No

• Are There any Oil Leaks?

  Yes

  No

• Have the Leaks been Fixed?

  Yes

  No

• Check Chemical Injector

  Checked, OK

  Checked, Replaced

  Attention Needed

  N/A

• Check all Switches for Operation

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Remove Head, Check Seals and Valves

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Replaced Valve O'Rings?

  Yes

  No

• Replaced Valve Cap O'Rings?

  Yes

  No

• Replaced Seal O'Rings?

  Yes

  No

• Change Engine Oil

  Yes

  No

• Why wasn't the Engine Oil Changed?

• Change Gearbox Oil

  Yes

  No

  N/A

• Why wasn't the Gearbox Oil Changed?

• Change Pump Oil

  Yes

  No

• Why wasn't the Pump Oil Changed?

• Check Fuel Filter

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Replace Oil Filter

  Yes

  No

  N/A

• Why wasn't the Oil Filter Changed?

• Replace Air Filter

  Yes

  No

• Why wasn't the Air Filter Changed?

• Check Battery - Voltage Reading

• Check and Adjust Belt Tension

  Checked, OK

  Checked, Replaced

  Attention Needed

  N/A

• Inspect Pull Start Recoil & Rope

  Checked, OK

  Checked, Replaced

  Attention Needed

  N/A

• Check Float Valve and Water Supply to Unit

  Checked, OK

  Checked, Replaced

  Attention Needed

  N/A

• Clean Water Filter

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Replace High Pressure Nozzle

  Yes

  No

  N/A

• Why wasn't the Nozzle Replaced?

• Check High Pressure Hose, Gun and Accessories for Leaks and Wear

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Change Pump Oil

  Yes

  No

• Why wasn't the Pump Oil Changed?

• Check Bypass Valve Operation & Adjust If Needed

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Are There any Water Leaks?

  Yes

  No

• Have the Leaks been Fixed?

  Yes

  No

• Are There any Oil Leaks?

  Yes

  No

• Have the Leaks been Fixed?

  Yes

  No

• Check Shut Down Timer Operation

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• How many minutes is it set to?

• How many minutes is it set to?

• Check Chemical Injector

  Checked, OK

  Checked, Replaced

  Attention Needed

  N/A

• Check all Switches for Operation

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Remove Head, Check Seals and Valves

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Replaced Valve O'Rings?

  Yes

  No

• Replaced Valve Cap O'Rings?

  Yes

  No

• Replaced Seal O'Rings?

  Yes

  No

• Are There any Diesel Leaks?

  Yes

  No

• Have the Leaks been Fixed?

  Yes

  No

• Clean/Replace Fuel Filter

  Checked, OK

  Checked, Replaced

  Attention Needed

  N/A

• Clean Fuel Pump Filter

  Checked, OK

  Checked, Replaced

  Attention Needed

  N/A

• Clean Burner Electrodes & Adjust if Necessary

  Yes

  No

• Why weren't the Electrodes Cleaned and Adjusted?

• Replace Burner Nozzle

  Yes

  No

• Why wasn't the Burner Nozzle Changed?

• Check & Adjust Fuel Pressure

  Yes

  No

• Fuel Pressure? (BAR)

• Why wasn't the Fuel Pressure Checked?

• Check Burner Air flow and Adjust if Necessary

  Yes

  No

• Why wasn't the Burner Airflow Checked?

• Lubricate Pressure/Flow Switch and Check Operation

  Checked, OK

  Checked, Replaced

  Attention Needed

  N/A

• Replace Drive Dog

  Yes

  No

• Why wasn't the Drive Dog Replaced?

• Check Fuel Lines

  Checked, OK

  Checked, Replaced

  Attention Needed

  N/A

• Amp Draw Under Load

• Check Float Valve and Water Supply to Unit

  Checked, OK

  Checked, Replaced

  Attention Needed

  N/A

• Clean Water Filter

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Replace High Pressure Nozzle

  Yes

  No

  N/A

• Why wasn't the Nozzle Replaced?

• Check High Pressure Hose, Gun and Accessories for Leaks and Wear

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Check Bypass Valve Operation & Adjust If Needed

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Are There any Water Leaks?

  Yes

  No

• Have the Leaks been Fixed?

  Yes

  No

• Are There any Oil Leaks?

  Yes

  No

• Have the Leaks been Fixed?

  Yes

  No

• Check Chemical Injector

  Checked, OK

  Checked, Replaced

  Attention Needed

  N/A

• Check all Switches for Operation

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Remove Head, Check Seals and Valves

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Replaced Valve O'Rings?

  Yes

  No

• Replaced Valve Cap O'Rings?

  Yes

  No

• Replaced Seal O'Rings?

  Yes

  No

• Change Engine Oil

  Yes

  No

• Why wasn't the Engine Oil Changed?

• Change Gearbox Oil

  Yes

  No

  N/A

• Why wasn't the Gearbox Oil Changed?

• Change Pump Oil

  Yes

  No

• Why wasn't the Pump Oil Changed?

• Replace Spark Plug(s)

  Yes

  No

• Why wasn't the Spark Plug(s) Changed?

• Check Fuel Filter

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Replace Oil Filter

  Yes

  No

  N/A

• Why wasn't the Oil Filter Changed?

• Replace Air Filter

  Yes

  No

• Why wasn't the Air Filter Changed?

• Check Battery - Voltage Reading

• Check and Adjust Belt Tension

  Checked, OK

  Checked, Replaced

  Attention Needed

  N/A

• Inspect Pull Start Recoil & Rope

  Checked, OK

  Checked, Replaced

  Attention Needed

  N/A

• Cleaned Fuel Bowl?

  Yes

  No

  N/A

• Why wasn't the Fuel Bowl Cleaned?

• Check Exhaust and Exhaust Bolts

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Adjust Valve Clearances

  Yes

  No

• Why weren't the Valves Adjusted?

• Are There any Diesel Leaks?

  Yes

  No

• Have the Leaks been Fixed?

  Yes

  No

• Clean/Replace Fuel Filter

  Checked, OK

  Checked, Replaced

  Attention Needed

  N/A

• Clean Fuel Pump Filter

  Checked, OK

  Checked, Replaced

  Attention Needed

  N/A

• Clean Burner Electrodes & Adjust if Necessary

  Yes

  No

• Why weren't the Electrodes Cleaned and Adjusted?

• Replace Burner Nozzle

  Yes

  No

• Why wasn't the Burner Nozzle Changed?

• Check & Adjust Fuel Pressure

  Yes

  No

• Fuel Pressure? (BAR)

• Why wasn't the Fuel Pressure Checked?

• Check Burner Air flow and Adjust if Necessary

  Yes

  No

• Why wasn't the Burner Airflow Checked?

• Lubricate Pressure/Flow Switch and Check Operation

  Checked, OK

  Checked, Replaced

  Attention Needed

  N/A

• Replace Drive Dog

  Yes

  No

• Why wasn't the Drive Dog Replaced?

• Check Fuel Lines

  Checked, OK

  Checked, Replaced

  Attention Needed

  N/A

• Check Float Valve and Water Supply to Unit

  Checked, OK

  Checked, Replaced

  Attention Needed

  N/A

• Clean Water Filter

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Replace High Pressure Nozzle

  Yes

  No

  N/A

• Why wasn't the Nozzle Replaced?

• Check High Pressure Hose, Gun and Accessories for Leaks and Wear

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Check Bypass Valve Operation & Adjust If Needed

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Are There any Water Leaks?

  Yes

  No

• Have the Leaks been Fixed?

  Yes

  No

• Are There any Oil Leaks?

  Yes

  No

• Have the Leaks been Fixed?

  Yes

  No

• Check Chemical Injector

  Checked, OK

  Checked, Replaced

  Attention Needed

  N/A

• Check all Switches for Operation

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Remove Head, Check Seals and Valves

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Replaced Valve O'Rings?

  Yes

  No

• Replaced Valve Cap O'Rings?

  Yes

  No

• Replaced Seal O'Rings?

  Yes

  No

• Change Engine Oil

  Yes

  No

• Why wasn't the Engine Oil Changed?

• Change Gearbox Oil

  Yes

  No

  N/A

• Why wasn't the Gearbox Oil Changed?

• Change Pump Oil

  Yes

  No

• Why wasn't the Pump Oil Changed?

• Check Fuel Filter

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Replace Oil Filter

  Yes

  No

  N/A

• Why wasn't the Oil Filter Changed?

• Replace Air Filter

  Yes

  No

• Why wasn't the Air Filter Changed?

• Check Battery - Voltage Reading

• Check and Adjust Belt Tension

  Checked, OK

  Checked, Replaced

  Attention Needed

  N/A

• Inspect Pull Start Recoil & Rope

  Checked, OK

  Checked, Replaced

  Attention Needed

  N/A

• Are There any Diesel Leaks?

  Yes

  No

• Have the Leaks been Fixed?

  Yes

  No

• Clean/Replace Fuel Filter

  Checked, OK

  Checked, Replaced

  Attention Needed

  N/A

• Clean Fuel Pump Filter

  Checked, OK

  Checked, Replaced

  Attention Needed

  N/A

• Clean Burner Electrodes & Adjust if Necessary

  Yes

  No

• Why weren't the Electrodes Cleaned and Adjusted?

• Replace Burner Nozzle

  Yes

  No

• Why wasn't the Burner Nozzle Changed?

• Check & Adjust Fuel Pressure

  Yes

  No

• Fuel Pressure? (BAR)

• Why wasn't the Fuel Pressure Checked?

• Check Burner Air flow and Adjust if Necessary

  Yes

  No

• Why wasn't the Burner Airflow Checked?

• Lubricate Pressure/Flow Switch and Check Operation

  Checked, OK

  Checked, Replaced

  Attention Needed

  N/A

• Replace Drive Dog

  Yes

  No

• Why wasn't the Drive Dog Replaced?

• Check Fuel Lines

  Checked, OK

  Checked, Replaced

  Attention Needed

  N/A

• Are There any Water Leaks?

  Yes

  No

• Have the Leaks been Fixed?

  Yes

  No

• Check High Pressure Hose for Wear

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Check all Switches for Operation

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Are There any Diesel Leaks?

  Yes

  No

• Have the Leaks been Fixed?

  Yes

  No

• Clean/Replace Fuel Filter

  Checked, OK

  Checked, Replaced

  Attention Needed

  N/A

• Clean Fuel Pump Filter

  Checked, OK

  Checked, Replaced

  Attention Needed

  N/A

• Clean Burner Electrodes & Adjust if Necessary

  Yes

  No

• Why weren't the Electrodes Cleaned and Adjusted?

• Replace Burner Nozzle

  Yes

  No

• Why wasn't the Burner Nozzle Changed?

• Check & Adjust Fuel Pressure

  Yes

  No

• Fuel Pressure? (BAR)

• Why wasn't the Fuel Pressure Checked?

• Check Burner Air flow and Adjust if Necessary

  Yes

  No

• Why wasn't the Burner Airflow Checked?

• Lubricate Pressure/Flow Switch and Check Operation

  Checked, OK

  Checked, Replaced

  Attention Needed

  N/A

• Replace Drive Dog

  Yes

  No

• Why wasn't the Drive Dog Replaced?

• Check Fuel Lines

  Checked, OK

  Checked, Replaced

  Attention Needed

  N/A

• Amp Draw

• Check Float Valve and Water Supply to Unit

  Checked, OK

  Checked, Replaced

  Attention Needed

  N/A

• Clean Water Filter

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Replace High Pressure Nozzle

  Yes

  No

  N/A

• Why wasn't the Nozzle Replaced?

• Check High Pressure Hose, Gun and Accessories for Leaks and Wear

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Change Pump Oil

  Yes

  No

• Why wasn't the Pump Oil Changed?

• Check Bypass Valve Operation & Adjust If Needed

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Are There any Water Leaks?

  Yes

  No

• Have the Leaks been Fixed?

  Yes

  No

• Are There any Oil Leaks?

  Yes

  No

• Have the Leaks been Fixed?

  Yes

  No

• Check Chemical Injector

  Checked, OK

  Checked, Replaced

  Attention Needed

  N/A

• Remove Head, Check Seals and Valves

  Checked, OK

  Checked, Replaced

  Attention Required

  N/A

• Replaced Valve O'Rings?

  Yes

  No

• Replaced Valve Cap O'Rings?

  Yes

  No

• Replaced Seal O'Rings?

  Yes

  No

• Repair Requested?

  Yes

  No

• After running the Machine up what are the apparent problem(s)

• What is the Action(s) taken to rectify this problem?

• Is a Service recommended for this Machine?

  Yes

  No

  N/A

• AMP Draw?

  Yes

  No

• AMP Reading

• Run Machine up without it's Cover

• Are there any Leaks?

  Yes

  No

• Have the Leaks been Fixed?

  Yes

  No

• Is the Pump Producing the Correct Pressure?

  Yes

  No

  N/A

• Pump Pressure

• Is the Machine in Good Working Order?

  Yes

  No

• Machine Cleaned?

  Media

• Machine Hours (if known)

• Job Comments

Admin

• Part Numbers used

• Picture(s) of Old Parts

  Media

• Picture(s) of New Parts Used

  Media

• Labour

• Warranty Work?

  Yes

  No

  N/A

• Customer Signature (Onsite Only)

  Sign

• Stop Time

  Date