Title Page

  • Conducted on

  • Inspected by

  • Line

  • Shift

  • Tool Setup

  • is there an ID sheet ready?

General Maintenance

  • Are all Buffers working?

  • Has it been reported to Maintenance for repair?

  • Are all Gauges present & working? i.e Water, Vac & Barrel vac

  • Which ones are missing and has it been reported?

  • Were there any electrical problems you had to report to maintenance for?

  • Where was it?

  • Are the haul-off pads the correct type and in good condition?

  • Was it reported?

  • Have all filters been checked and cleaned?

  • Are the twin water filters (Boll Filters) blue filters in the calbed present?<br><br>Note from maintenance: The framework of the filter must not be unbolted or removed from the mesh filter itself. Keep it all intact and clean until light shines through mesh.

  • Are tape applicators fit for purpose and is the correct Protape ready for use?

  • Has it been reported?

  • Are profile Guides fitted?

  • Are guards and Emergency Stop buttons working?

  • has it been reported?

  • Is the swarf extractor unit working

  • Is the die wired up correctly?

  • is the correct tool bolted down securely

  • Are all gates fitted in the correct sequence?

Housekeeping

  • Have you cleared the extruder of all debris?

  • Has water been cleared?

  • has any water leaks been identified and reported -WRF / Hazard observation form

  • Has any flex in the downstream been cleared away?

  • is the saw unit completely clear from swarf?

  • Do you have two separate head waste bins ready for regular head waste & freeze recycling?

  • Are the Pods clean?

Material

  • Is the correct material in the hopper and switched on?

  • is the correct flex in the hopper?

Barrel Vac

  • is there a Barrel Vac fitted?

  • Did you ask maintenance to check the cyclone filter?

  • Were there any problems?

  • Are all pod filters present?

  • which one(s) are missing?

  • Are the "O" rings and sight glass available and fitted?

  • Was there any blockage in the vents?

Calibrators

  • Have you checked Cals are piped up correctly and working?

  • Were there any problems?

  • are the Cals correctly aligned with the tanks and die?

PCE Co-Ex

  • Does the Co-Ex head have the correct head for the profile in production?

  • Are there any signs of bleeding coming from the carriers or the Co-Ex head?

  • Has it been Reported to Tool Room?

  • Are the heat shoes fitted to the PCE dies?

Embosser

  • Is there an InkJet printer available to use?

  • can you move one from an inactive line?

  • which line can you move it from?

  • Has all the correct data for the profile been entered correctly?

  • Did the Printhead need servicing/cleaning?

  • is it working correctly?

  • What error code is showing up & has it been reported?

  • If the line has a printer, what is the number on the side of it?

The templates available in our Public Library have been created by our customers and employees to help get you started using SafetyCulture's solutions. The templates are intended to be used as hypothetical examples only and should not be used as a substitute for professional advice. You should seek your own professional advice to determine if the use of a template is permissible in your workplace or jurisdiction. You should independently determine whether the template is suitable for your circumstances.