Title Page
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Conducted on
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Inspected by
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Line
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Shift
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Tool Setup
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is there an ID sheet ready?
General Maintenance
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Are all Buffers working?
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Has it been reported to Maintenance for repair?
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Are all Gauges present & working? i.e Water, Vac & Barrel vac
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Which ones are missing and has it been reported?
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Were there any electrical problems you had to report to maintenance for?
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Where was it?
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Are the haul-off pads the correct type and in good condition?
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Was it reported?
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Have all filters been checked and cleaned?
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Are the twin water filters (Boll Filters) blue filters in the calbed present?<br><br>Note from maintenance: The framework of the filter must not be unbolted or removed from the mesh filter itself. Keep it all intact and clean until light shines through mesh.
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Are tape applicators fit for purpose and is the correct Protape ready for use?
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Has it been reported?
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Are profile Guides fitted?
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Are guards and Emergency Stop buttons working?
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has it been reported?
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Is the swarf extractor unit working
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Is the die wired up correctly?
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is the correct tool bolted down securely
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Are all gates fitted in the correct sequence?
Housekeeping
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Have you cleared the extruder of all debris?
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Has water been cleared?
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has any water leaks been identified and reported -WRF / Hazard observation form
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Has any flex in the downstream been cleared away?
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is the saw unit completely clear from swarf?
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Do you have two separate head waste bins ready for regular head waste & freeze recycling?
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Are the Pods clean?
Material
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Is the correct material in the hopper and switched on?
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is the correct flex in the hopper?
Barrel Vac
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is there a Barrel Vac fitted?
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Did you ask maintenance to check the cyclone filter?
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Were there any problems?
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Are all pod filters present?
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which one(s) are missing?
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Are the "O" rings and sight glass available and fitted?
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Was there any blockage in the vents?
Calibrators
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Have you checked Cals are piped up correctly and working?
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Were there any problems?
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are the Cals correctly aligned with the tanks and die?
PCE Co-Ex
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Does the Co-Ex head have the correct head for the profile in production?
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Are there any signs of bleeding coming from the carriers or the Co-Ex head?
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Has it been Reported to Tool Room?
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Are the heat shoes fitted to the PCE dies?
Embosser
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Is there an InkJet printer available to use?
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can you move one from an inactive line?
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which line can you move it from?
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Has all the correct data for the profile been entered correctly?
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Did the Printhead need servicing/cleaning?
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is it working correctly?
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What error code is showing up & has it been reported?
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If the line has a printer, what is the number on the side of it?