Production Clayton - 10K Production Start Up Checklist

• Document No.

• Audit Title

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

• ALL checks are to be carried out in accordance with the following steps:
  1. All emergency stop buttons checked and are in good condition with no visible damage to them.
  What should happen if any damage present - Isolate Machinery and report immediately to Maintenance for repair,
  2. Isolation switches in good working order.
  What should happen : When isolation switch is in the off position check power is off by pressing start/restart button, machine should not start.
  3. Fixed guards are in place, undamaged and access to moving parts is denied.
  4. All interlock guards/light curtains checked and in good working order.
  What should happen: when interlock opened machine should stop. Machine should not restart until start/restart button pressed.

Pre Start Up Checklist

• Start up bread equipment from the console:

• Oven Burners

  Yes

  No

  N/A

• Tin Conveyors

  Yes

  No

  N/A

• Discharge Conveyors

  Yes

  No

  N/A

• Depanner Vacuum

  Yes

  No

  N/A

• Prover Humidity

  Yes

  No

  N/A

• Prover Heat

  Yes

  No

  N/A

• Oven Steam

  Yes

  No

  N/A

• Ensure Scales are Level

  Yes

  No

  N/A

Step 1

• Check Mixer 3+4 interlocked grain hoist gates X 4

  Yes

  No

  N/A

• Check Mixer 3+4 interlocked dough skip gate

  Yes

  No

  N/A

• Check traversing hopper interlocked gate

  Yes

  No

  N/A

• Check interlocked gate access to platform area

  Yes

  No

  N/A

Step 2

• Check Intermediate Prover 3 +4 Light Curtain

  Yes

  No

  N/A

• Check Intermediate prover 3+4 Interlocked front panels X 2

  Yes

  No

  N/A

• Check Intermediate prover 3+4 Interlocked mesh panel X 1

  Yes

  No

  N/A

• Check Intermediate prover 3+4 Interlocked back panels X 2

  Yes

  No

  N/A

Step 3

• Check Moulder air hose

  Yes

  No

  N/A

• Check moulder 3+4 interlocked front perspex panel X 2

  Yes

  No

  N/A

• Check moulder 3+4 interlocked back panel X 2

  Yes

  No

  N/A

• Check moulder 3+4 dough depositing conveyor mesh guards X2

  Yes

  No

  N/A

Step 4

• Check square take overs interlocked doors X 5

  Yes

  No

  N/A

Step 5

• Check lidder interlocked doors X 4

  Yes

  No

  N/A

Step 6

• Check interlocked gate on lid storage area

  Yes

  No

  N/A

Step 7

• Check final prover castel keys X 2

  Yes

  No

  N/A

Step 8

• Check oven infeed and discharge light curtains

  Yes

  No

  N/A

Step 9

• Check delidder interlocked doors X 2

  Yes

  No

  N/A

Step 10

• Check depanner interlocked doors X 2

  Yes

  No

  N/A

Step 11

• Check pan stores interlocked gate

  Yes

  No

  N/A

Workplace visible checks

• Conveyors free from obstructions

  Yes

  No

  N/A

• floor dry and clean (free from spills, water and oil)

  Yes

  No

  N/A

• No wires dragging on the floor

  Yes

  No

  N/A

• No loose or damaged switches

  Yes

  No

  N/A

• No damage to control panels

  Yes

  No

  N/A

• No exposed or taped cables

  Yes

  No

  N/A

• Plugs and sockets intact

  Yes

  No

  N/A

Depanner

• Are all cups intact ?<br>If there are cups missing they need to be replaced before starting.

  Yes

  No

  N/A

Manual Alarm Checks

• Prover Infeed Alarm - loadbar

  Yes

  No

  N/A

• Double dough alarm

  Yes

  No

  N/A

• Prover outfeed alarm - unload bar

  Yes

  No

  N/A

• Oven infeed alarm load bar

  Yes

  No

  N/A

• Oven outfeed alarm Unload bar

  Yes

  No

  N/A

• Mixer drain is shut

  Yes

  No

  N/A

• All hoppers are zero

  Yes

  No

  N/A

• Mixer moves to half and full tilt and moving to correct side

  Yes

  No

  N/A

• The light curtains are to be checked at the beginning of both shifts and to be checked by both operators on shift

Oven Light Curtain

• Is Light Curtain Operational ?<br>Does alarm sound when you break the beam ?<br>If no you must add a comment and contact Maintenance.

  Yes

  No

  N/A

Checklist complete and ready to start.

• Name and Signature of Supervisor

  Sign

• Date and Time

  Date

• Name and Signature of Manager

  Sign