Title Page
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Site conducted
TEAM Molding Production LPA
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Date
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Your Name
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Select a press
- Press #1
- Press #2
- Press #3
- Press #4
- Press #5
- Press #6
- Press #7
- Press #8
- Press #9
- Press #10
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Tool # or Part Description
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Select a shift
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Name of the operator being audited
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Molding - MGT SF 092-2 LPA Form Rev 0 content 10/12/18
Audit Items
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High Risk - Verify the OK to Produce Process was completed for this operation
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Audit one of the following items from the OK to Produce for this process to verify compliance (Quality/Safety Alerts [no expired alerts posted], Training Matrix, First Piece Approval, In Process Verification). If a NC is found, alert the Production and Dept. Manager immediately.
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Verify the Team Member knows where the Standard Operation Sheet and Job Element Sheet are located.
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Verify appropriate PPE is called out on the SOS and is being worn (safety glasses, belt covers, watch covers, aprons per plant specification).
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Verify the SOS/JES and any unexpired alerts are being followed by each Team Member according to all chronological job elements (including any ergo or safety procedures/requirements).
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If the JES calls out known defects for the part being produced, verify that the operator understands the defects.
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Verify the operator understands how to identify a clean drum versus a soiled drum<br> (Refer to QA below)
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Clean - Solvent Contaminated Drums (green label). Soiled - Solvent Contaminated Drums (w/ accumulation start date label) Note: Due to the solvents used in molding/maintenance areas, an accumulation start date label is required to be affixed to the drum to include the following: the month, day and year in which solvent-soiled rags began accumulating to ensure State and Federal legal compliance.
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High Risk - Ensure quality gate/verification station operations for this area are being followed for any relevant customer or internal quality issues.
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Verify the Team Member is aware of the part non-conforming process.
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Verify any non-conforming parts have been properly identified with a red tag/tape and placed in the NC area. Note, if any NC is found, an action item is required and NC must be contained/corrected within 24 hrs.
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Review 3 completed product assemblies in the packout area to ensure conformance including proper part identification and packing technique.
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Verify there is a documented Cleaning Work Instruction for the area and that it is at the correct status.
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Verify Autonomous Maintenance board is up to date
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Verify the Safety, Quality, Timing, Cost, and Morale metrics have been updated within the past 24 working hours
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Verify there are no expired Process Change Notices or Quality/Safety/Material Alerts posted.
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Do all communication documents have a document name, initiator name and date?
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Are all master and secondary documents controlled with a form number?
Level 4 LPA Only (AGM)
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Verify the safety checklist is posted at each of the molding presses, if it is missing from any of the presses please note which press number
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Verify the shutdown procedure is posted at each of the molding presses, if it is missing from any of the presses please note which press number
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Assign action items whenever possible for NC items to ensure adequate follow up.
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For all findings notify the production manager to correct or contain the issue.
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If you completed this audit on a shared device/tablet, please sign out of the device once you complete this audit.
