Title Page

  • Site conducted

TEAM Molding Production LPA

  • Date

  • Your Name

  • Select a press

  • Tool # or Part Description

  • Select a shift

  • Name of the operator being audited

  • Molding - MGT SF 092-2 LPA Form Rev 0 content 10/12/18

Audit Items

  • High Risk - Verify the OK to Produce Process was completed for this operation

  • Audit one of the following items from the OK to Produce for this process to verify compliance (Quality/Safety Alerts [no expired alerts posted], Training Matrix, First Piece Approval, In Process Verification). If a NC is found, alert the Production and Dept. Manager immediately.

  • Verify the Team Member knows where the Standard Operation Sheet and Job Element Sheet are located.

  • Verify appropriate PPE is called out on the SOS and is being worn (safety glasses, belt covers, watch covers, aprons per plant specification).

  • Verify the SOS/JES and any unexpired alerts are being followed by each Team Member according to all chronological job elements (including any ergo or safety procedures/requirements).

  • If the JES calls out known defects for the part being produced, verify that the operator understands the defects.

  • Verify the operator understands how to identify a clean drum versus a soiled drum<br> (Refer to QA below)

  • Clean - Solvent Contaminated Drums (green label). Soiled - Solvent Contaminated Drums (w/ accumulation start date label) Note: Due to the solvents used in molding/maintenance areas, an accumulation start date label is required to be affixed to the drum to include the following: the month, day and year in which solvent-soiled rags began accumulating to ensure State and Federal legal compliance.

  • High Risk - Ensure quality gate/verification station operations for this area are being followed for any relevant customer or internal quality issues.

  • Verify the Team Member is aware of the part non-conforming process.

  • Verify any non-conforming parts have been properly identified with a red tag/tape and placed in the NC area. Note, if any NC is found, an action item is required and NC must be contained/corrected within 24 hrs.

  • Review 3 completed product assemblies in the packout area to ensure conformance including proper part identification and packing technique.

  • Verify there is a documented Cleaning Work Instruction for the area and that it is at the correct status.

  • Verify Autonomous Maintenance board is up to date

  • Verify the Safety, Quality, Timing, Cost, and Morale metrics have been updated within the past 24 working hours

  • Verify there are no expired Process Change Notices or Quality/Safety/Material Alerts posted.

  • Do all communication documents have a document name, initiator name and date?

  • Are all master and secondary documents controlled with a form number?

Level 4 LPA Only (AGM)

  • Verify the safety checklist is posted at each of the molding presses, if it is missing from any of the presses please note which press number

  • Verify the shutdown procedure is posted at each of the molding presses, if it is missing from any of the presses please note which press number

  • Assign action items whenever possible for NC items to ensure adequate follow up.

  • For all findings notify the production manager to correct or contain the issue.

  • If you completed this audit on a shared device/tablet, please sign out of the device once you complete this audit.

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