• Line

  • Is this a Mid Shift Check or end of Shift Check ?

Pulse Check

  • Date and Time of Check

  • Person conducting Check

Quality PCF

  • As you walk the line check every process and ensure your critical process parameters are within the green band. Record any that are not.
    At the oven and in packaging physically check current product coming off the line along with your operators, discuss if it matches quality standard photos, Is date code correct ? Is weight correct ? Conduct a metal detector check. Record any discrepancies.
    Score Quality as a whole from 0 to 3.

  • Comments / Discrepancies

  • Score Quality 0 - Unacceptable 1 - Acceptable 2 - Good 3 - Gold

Production Efficiency

  • Have a conversation with your operators. Have we run at best possible speed ? How fast did we run the divider ? How long did changeovers take ? Are baggers and slicers running at speed ?
    Score Production Efficiency as a whole from 0 to 3.

  • Comments / Discrepancies

  • Score Production Efficiency 0 - Unacceptable 1 - Acceptable 2 - Good 3 - Gold

Downtime

  • Downtime during the shift excluding changovers, setup and cleandown.
    Talk to operators, how many stoppages so far ? What are the key issues ? What have they done to rectify so far ? What hasn't caused a stoppage so far but may ?
    Score Downtime as a whole from 0 to 3.

  • Comments / Discrepancies

  • Score Downtime 0 - Unacceptable 1 - Acceptable 2 - Good 3 - Gold

Waste

  • How much waste have we created ? Talk to operators, how much waste do they think they have made ? Is it DT related or Quality issues ? If possible record total KGs divided by total output in KGs.

  • Comments / Discrepancies

  • Score Waste 0 - Unacceptable 1 - Acceptable 2 - Good 3 - Gold

Look Back - Action Planning Priority 1

  • Look Back - First Pulse Check
    List Top loss since last check.

  • Has this been fully resolved ?
    If yes use menu on right to list action or photo. If No list actions operators and you have discussed.

Look Back - Action Planning Priority 2

  • Look Back - First Pulse Check
    List 2nd priority loss since last check.

  • Has this been fully resolved ?
    If yes use menu on right to list action or photo. If No list actions operators and you have discussed.

Look Back - Action Planning Priority 3

  • Look Back - First Pulse Check
    List 3rd priority loss since last check.

  • Has this been fully resolved ?
    If yes use menu on right to list action or photo. If No list actions operators and you have discussed.

Look Forward - Action Planning

  • Look Forward - First Pulse Check
    List Any issues that may impact us before the next check. Repairs/Shuts/Schedule changes/manning

  • Has this been fully resolved ?
    If yes use menu on right to list action or photo. If No list actions operators and you have discussed.

  • I take responsibility to ensure all actions are completed.

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