QC - Inspection Report (Full)

  • Manufacturing Order #

  • Client/Job Name

  • Product Name

  • Inspector/Report prepared by

  • Location

Inspection

  • Product ID / SKU / Serial

FORMWORK

  • Formwork Inspection Date

  • Dimensional accuracy & Squareness (Appendix A)

  • Squareness & Location of openings and block outs (Shop drawing)

  • End & Edge details (Shop drawing)

  • Mould Conditions & Cleanliness (2.4)

  • Seams / Silicone joints (2.4)

  • FORMWORK Pass/Fail/Notes/Photos

  • Formwork re-inspection Date

  • Dimensional accuracy & Squareness (Reinspection)

  • Squareness & Location of openings and block outs (Reinspection)

  • End & Edge details (Reinspection)

  • Mould Conditions & Cleanliness (Reinspection)

  • Seams / Silicone joints (Reinspection)

  • FORMWORK Pass/Fail/Notes/Photos

  • Formwork Sign-off

PRE-POUR/PRE-SPRAY

  • Pre-Pour/Pre-Spray Inspection Date

  • Design length / Width / Depth (Appendix A)

  • Retarders / release agent applied (2.4)

  • Flex and gravity anchors / Inserts (2.5/shop drawing)

  • Lifting hardware (Shop drawing/engineering)

  • Frame alignment (if required) (Shop drawing)

  • Frame coatings (Paint/HDG, etc...) weld dimensions (Appendix A)

  • PRE-POUR/PRE-SPRAY Pass/Fail/Notes/Photos

  • Pre-Pour/Pre-Spray re-inspection Date

  • Design length / Width / Depth (Reinspection)

  • Retarders / release agent applied (Reinspection)

  • Flex and gravity anchors / Inserts (Reinspection)

  • Lifting hardware (Reinspection)

  • Frame alignment (Reinspection)

  • Frame coatings (Paint/HDG, etc...) weld dimensions (Reinspection)

  • PRE-POUR/PRE-SPRAY Pass/Fail/Notes/Photos

  • Pre-Pour/Pre-Spray Sign-off

POST-POUR

  • Post-Pour Inspection Date

  • Cast Date

  • Temp/Humidity

  • Face mix (Colour, mix type + thickness) (Shop drawing)

  • Backer mix (Grade, thickness, etc...) (4.2)

  • Compaction (4.2.4)

  • Bonding pads (size, elbow) (4.2.6)

  • Integral ribs / Diaphragm (4.2.7)

  • Inserts & Embedments (4.2.8)

  • Cast test Billets (5.2.4)

  • POST-POUR Pass/Fail/Notes/Photos

  • Post-Pour re-inspection Date

  • Cast Date (Reinspection)

  • Temp/Humidity (Reinspection)

  • Face mix (Colour, mix type + thickness) (Reinspection)

  • Backer mix (Grade, thickness, etc...) (Reinspection)

  • Compaction (Reinspection)

  • Bonding pads (size, elbow) (Reinspection)

  • Integral ribs / Diaphragm (Reinspection)

  • Inserts & Embedments (Reinspection)

  • Cast test Billets (Reinspection)

  • POST-POUR re-inspection Pass/Fail/Notes/Photos

  • Post-Pour Sign-off

FINAL QC

  • Final QC Inspection Date

  • Curing period (eg. 7 days)

  • Surface finish, colour uniformity, cracks or spalls (Sample/Appendix B)

  • Deflection / Warpage / Bowing / Squareness (Appendix A)

  • Bonding pads / Ferrule mushies / Inserts (Appendix A)

  • Chamfers & Radius quality (Visual Inspection)

  • Openings (Shop Drawing)

  • Handling / Lifting devices (Shop Drawing)

  • Skin to frame clearance (mm) (Shop Drawing)

  • Sealer applied (Shop Drawing/Specification)

  • Product ID label attached (2.6)

  • FINAL QC Pass/Fail/Notes/Photos

  • Final QC re-inspection Date

  • Curing period (Reinspection)

  • Surface finish, colour uniformity, cracks or spalls (Reinspection)

  • Deflection / Warpage / Bowing / Squareness (Reinspection)

  • Bonding pads / Ferrule mushies / Inserts (Reinspection)

  • Chamfers & Radius quality (Reinspection)

  • Openings (Reinspection)

  • Handling / lifting devices (Reinspection)

  • Skin to frame clearance (mm) (Reinspection)

  • Sealer applied (Reinspection)

  • FINAL QC Reinspection Pass/Fail/Notes/Photos

  • Final QC Sign-off

QA Records

  • Flexural test - MOR / LOP

  • Bulk density & absorption

  • Flex / gravity anchor pull out

  • KG'S / Hours recorded

  • Photographs saved to Google photos

Testing Documents

  • Reports (PDFs)

Final Sign Off

  • Is this product in an acceptable condition?

  • Signature

Images

  • Add Photos

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