Title Page
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Conducted on
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Prepared by
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Select Program
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Station name
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Verify headers include current revision level, part number and revision level, original date and last date updated
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Verify core team members are correct in the header
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Verify the secondary “class” column has been removed from the PFMEA
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Assembly or Molding
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Ensure any Stop Light and QH points are called out on the Control Plan
- All Present
- Items Missing (Assign Action Item)
- N/A
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Note the items missing
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Verify the Error Proofing Matrix (PR ENG SF 009) shows primary and secondary controls and matches the Control Plan
- Compliant
- Not Compliant (Assign Action Item)
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Provide details about the nonconformance
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Verify the torque values in the Torque Matrix match the Control Plan
- Compliant
- Not Compliant (Assign Action Item)
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Note the discrepancies
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Observe the station and note all failure modes for the operation
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Compare the list of failure modes to the failure modes listed on the PFMEA, if any are missing add an action item and assign it to the Process Engineer for the program
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Missing failure modes
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Ensure customer quality issues from the past 6 months are addressed on both documents (I-Quality-Customer Performance-Customer Performance Sheet for Current Month - NCT Details Tab)
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Ensure the occurrence rate is accurate for the issues in the previous question
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Correct occurrence rate
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Verify annual part vaildation
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Verify type of material
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Verify molding set up
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Verify first piece approval
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Verify gauge ID number
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Verify whether barcode is paper label or laser etched
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Verify in process checks and final inspection
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Verify packaging
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Verify safe launch criteria
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Ensure any Stop Light and QH points are called out on the Control Plan
- All Present
- Items Missing (Assign Action Item)
- N/A
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Note the items missing
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Verify the Error Proofing Matrix (PR ENG SF 009) shows primary and secondary controls and matches the Control Plan
- Compliant
- Not Compliant (Assign Action Item)
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Provide details about the nonconformance
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Observe the station and note all failure modes for the operation
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Compare the list of failure modes to the failure modes listed on the PFMEA, if any are missing add an action item and assign it to the Process Engineer for the program
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Missing failure modes
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Ensure customer quality issues from the past 6 months are addressed on both documents (I-Quality-Customer Performance-Customer Performance Sheet for Current Month - NCT Details Tab)
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Ensure the occurrence rate is accurate for the issues in the previous question
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Correct occurrence rate
