Title Page
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Document No.
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Extrusion Saw Audit
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Client / Site
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Conducted on
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Prepared by
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Sapa Gainesville
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Crew #
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Personnel
Saw Quality Process
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Are critical dimensions, angles, and flatness being checked on front (1st ) cut?<br>
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Are rollers cleaned between batches to prevent accumulation of saw chips on material?
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Are critical dimensions, angles, and flatness being checked on end (last) cuts?
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Is operator blowing all of the saw chips off of the profile?
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Is the actual cut length within tolerance?
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Is cut length measured at front and back of gauge stop once per batch?
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Are racking instructions available?
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Are racking instructions followed?
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Are saw instructions followed?
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Is retain sample saved off last billet of the order?
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Is retain sample labeled with die and dash number?
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Are samples being painted on each cavity to access surface quality on each batch?
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On certified orders, was 1st billet scrapped?
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Did operator cut enough cert samples to satisfy order ( e. g. 1 sample for every 1000 lbs)
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Are cert samples cut 12" to 18" in length?
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Was material stacked into rack so it was not overhanging on the end of the rack to reduce handling damage?
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Were covered spacer bars used between all layers to prevent surface scratches?
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Are cert samples labeled with correct location? ( e.g. Front, back, row number, rack number)
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Are cert samples cut throughout order? ( e.g. Beginning of order, every 1000 lbs/ft, depending on weight/ft)
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Are all gages and tools calibrated?
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All end cuts being marked on cert samples? (Black for back end - red for front end)
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Are all surfaces inspected for visual defects before racking? (ie, blisters, dents, scratches etc)
