Schmacko

• SCHMACKO NEW PLANT

• Document No.

• Conducted on

  Date

• Prepared by

STORAGE

• Are SQS's available for all products?

  Compliant

  Non-compliant

• Are all storage areas clean and tidy with product stored off the ground ?<br>

  Compliant

  Non-compliant

• Is the structure of the storage area in a good state of repair i.e. no wholes in walls, impervious floors, covered lighting ?<br>

  Compliant

  Non-compliant

• Are chemicals and cleaning products stored away from product storage areas ?

  Compliant

  Non-compliant

• Are all materials stored in a manner that allows inspection and necessary hygiene ?<br>

  Compliant

  Non-compliant

• Are storage conditions suitable for product ?

  Compliant

  Non-compliant

• Are materials handled so that stock rotation occurs on a first in first out (FIFO) basis ?<br>

  Compliant

  Non-compliant

• Lowest lot # used first

• Are all materials clearly labelled at all times ?<br>

  Compliant

  Non-compliant

• All pallets to have lot # and Mars barcode label

BATCH AREA SCHMACKO

• When ask did the operator have a good knowledge of the batching procedure ?

  good

  some

  little

• Operator had a good all round knowledge of the batching area

• Operator had some knowledge of the batching system, may need a refresher.

• Operator had little knowledge of batching system and needs to be retrained

• Have operators been trained for this area ?

  Compliant

  Non-compliant

• Paradigm/training/completed training.

• All training records in paradigm are current.

• All training records in paradigm are not current.

• Have scales been calibrated ?

  Compliant

  Non-compliant

• Paradigm/documentation/HACCP/Calibration/Year.

• All calibration records in paradigm are current.

• All calibration records in paradigm are not current.

• Are their procedures in place for non-conforming products ?

  Compliant

  Non-compliant

• Form # 30/paradigm/improvements/non conformance

• All non-conformance's are registered in paradigm and escalate to an event report if there are several hits

• All non-conformance's are registered in paradigm but do not always get followed through to an event report.

• Are lot # recorded and traceable ?<br>

  Compliant

  Non-compliant

• Operator

  Select citech is used to control all records on our system don't now pass

  • citech is used to control all records on our system
  • don't now
  • pass

• CURRENT TRAINING:
  Fork ticket. Bulk system.
  Macro, Micro system.
  Manual handling. HRCI mineral blending.
  Hazardous substances. Schmackos.

  

• CURRENT TRAINING:
  Fork ticket. Bulk system. First aid.
  Safe working at heights. Macro, Micro system. Electro Technology.
  Manual handling. HRCI mineral blending.
  Hazardous substances. Cleanroom.
  GMP and food safety. Schmackos.

  

• CURRENT TRAINING:
  Fork ticket. Bulk system.
  Safe working at heights. Macro, Micro system.
  Manual handling. HRCI mineral blending.
  Hazardous substances. Cleanroom.
  GMP and food safety. Schmackos.

  

• CURRENT TRAINING:
  Fork ticket. Bulk system.
  Safe working at heights. Macro, Micro system.
  Manual handling. HRCI mineral blending.
  Hazardous substances. Cleanroom.
  GMP and food safety. Schmackos.

  

• CURRENT TRAINING: Fork ticket. Bulk system. Safe working at heights. Macro, Micro system. Manual handling. Hazardous substances. Cleanroom. GMP and food safety. Schmackos.

• CURRENT TRAINING:
  Fork ticket.
  
  Manual handling.
  Hazardous substances. Cleanroom.
  GMP and food safety. Schmackos.

  

• CURRENT TRAINING:
  Fork ticket. Bulk system. First aid.
  Safe working at heights. Macro, Micro system. HACCP.
  Manual handling. HRCI mineral blending. Implementing food safety plan.
  Hazardous substances. Cleanroom.
  GMP and food safety. Schmackos.

  

• CURRENT TRAINING:
  Fork ticket. First aid.
  Safe working at heights. Confined spaces
  Manual handling. Electro technology
  Hazardous substances.
  GMP and food safety.

  

BULK'S AREA SCHMACKO

• When ask did the operator have a good understanding of the bulks procedure ?

  good

  some

  little

• Operator had a good all round knowledge of the bulk area and used detail in the various steps of the procedure.

• Operator had some knowledge of the bulk system, may need a refresher.

• Operator had little knowledge of bulk system and needs to be retrained.

• Are lot # recorded and traceable ?<br>

  Compliant

  Non-compliant

• Are their magnet records and are they current ?

  Compliant

  Non-compliant

• Form 26A/computer/FSM/magnet log/year.

• Sighted passed and current records all were complete. It was noted that on form 26A any major findings were reported on form 30 as a non-conformance.

• Sighted magnet records and found them to be incomplete on several occasions

• Have scales been calibrated ?

  Compliant

  Non-compliant

• Paradigm/documentation/HACCP/Calibration/Year.

• All calibration records in paradigm are current.

• All calibration records in paradigm are not current.

• Operator

  Select FERDINAND MARQUEZ BRUCE MARMION SCOTT WILKINSON JOSE LANDICHO JOE BOUSTANI STAN PARKES KEVIN EVANS GLEN ALLEN CHARLIE LONG JOHN ROBINSON TUMA AISAKI PAUL McLACHLAN JACK CUPPLES

  • FERDINAND MARQUEZ
  • BRUCE MARMION
  • SCOTT WILKINSON
  • JOSE LANDICHO
  • JOE BOUSTANI
  • STAN PARKES
  • KEVIN EVANS
  • GLEN ALLEN
  • CHARLIE LONG
  • JOHN ROBINSON
  • TUMA AISAKI
  • PAUL McLACHLAN
  • JACK CUPPLES

• CURRENT TRAINING: Fork ticket. Bulk system. Macro, Micro system. Manual handling. HRCI mineral blending. Hazardous substances. Schmackos.

• CURRENT TRAINING: Fork ticket. Bulk system. First aid. Safe working at heights. Macro, Micro system. Electro Technology. Manual handling. HRCI mineral blending. Hazardous substances. Cleanroom. GMP and food safety. Schmackos.

• CURRENT TRAINING: Fork ticket. Bulk system. Safe working at heights. Macro, Micro system. Manual handling. HRCI mineral blending. Hazardous substances. Cleanroom. GMP and food safety. Schmackos.

• CURRENT TRAINING: Fork ticket. Bulk system. Safe working at heights. Macro, Micro system. Manual handling. HRCI mineral blending. Hazardous substances. Cleanroom. GMP and food safety. Schmackos.

• CURRENT TRAINING: Fork ticket.

• CURRENT TRAINING: Fork ticket. Bulk system. Safe working at heights. Macro, Micro system. Manual handling. Hazardous substances. Cleanroom. GMP and food safety. Schmackos.

• CURRENT TRAINING: Fork ticket. Manual handling. Hazardous substances. Cleanroom. GMP and food safety. Schmackos. Macro, Micro system. Bulk system.

• CURRENT TRAINING: Fork ticket. Bulk system. First aid. Safe working at heights. Macro, Micro system. HACCP. Manual handling. HRCI mineral blending. Implementing food safety plan. Hazardous substances. Cleanroom. GMP and food safety. Schmackos.

• CURRENT TRAINING: Fork ticket. First aid. Safe working at heights. Confined spaces Manual handling. Electro technology Hazardous substances. GMP and food safety.

FINAL WEIGH STATION

• When ask did the operator have a good understanding of the weigh station procedure ?

  good

  some

  little

• Operator had a good all round knowledge of the weigh station and used detail in the various steps of the procedure.

• Operator had some knowledge of the weigh station, may need a refresher.

• Operator had little knowledge of weigh station and needs to be retrained.

• Are completed IBC'S labelled correctly and covered if required ?

  Compliant

  Non-compliant

• Are quality control documents signed and completed daily ?

  Compliant

  Non-compliant

• Form 16 A fsm(hard copy) / Form 16.4/Front office

• Records have been sighted and are up to date and current.

• Records have been sighted and found to be inconsistent.

• Have IBC's been cleaned ?

  Compliant

  Non-compliant

• Form 9/Computer/FSM/cleaning records/IBC.

• Form 9 records does show when IBC's have been cleaned this is not a weekly or monthly schedule due to the nature of the business.

• No records were available during the audit.

• Are samples retained for each IBC produced ?

  Compliant

  Non-compliant

• Have scales been calibrated ?

  Compliant

  Non-compliant

• Paradigm/documentation/HACCP/Calibration/Year.

• All calibration records in paradigm are current.

• All calibration records in paradigm are not current.

• Operator

  Select FERDINAND MARQUEZ BRUCE MARMION SCOTT WILKINSON JOSE LANDICHO JOE BOUSTANI STAN PARKES KEVIN EVANS GLEN ALLEN CHARLIE LONG JOHN ROBINSON TUMA AISAKI PAUL McLACHLAN JACK CUPPLES

  • FERDINAND MARQUEZ
  • BRUCE MARMION
  • SCOTT WILKINSON
  • JOSE LANDICHO
  • JOE BOUSTANI
  • STAN PARKES
  • KEVIN EVANS
  • GLEN ALLEN
  • CHARLIE LONG
  • JOHN ROBINSON
  • TUMA AISAKI
  • PAUL McLACHLAN
  • JACK CUPPLES

• CURRENT TRAINING: Fork ticket. Bulk system. Macro, Micro system. Manual handling. HRCI mineral blending. Hazardous substances. Schmackos.

• CURRENT TRAINING: Fork ticket. Bulk system. First aid. Safe working at heights. Macro, Micro system. Electro Technology. Manual handling. HRCI mineral blending. Hazardous substances. Cleanroom. GMP and food safety. Schmackos.

• CURRENT TRAINING: Fork ticket. Bulk system. Safe working at heights. Macro, Micro system. Manual handling. HRCI mineral blending. Hazardous substances. Cleanroom. GMP and food safety. Schmackos.

• CURRENT TRAINING: Fork ticket. Bulk system. Safe working at heights. Macro, Micro system. Manual handling. HRCI mineral blending. Hazardous substances. Cleanroom. GMP and food safety. Schmackos.

• CURRENT TRAINING: Fork ticket.

• CURRENT TRAINING: Fork ticket. Bulk system. Safe working at heights. Macro, Micro system. Manual handling. Hazardous substances. Cleanroom. GMP and food safety. Schmackos.

• CURRENT TRAINING: Fork ticket. Manual handling. Hazardous substances. Cleanroom. GMP and food safety. Schmackos.

• CURRENT TRAINING: Fork ticket. Bulk system. First aid. Safe working at heights. Macro, Micro system. HACCP. Manual handling. HRCI mineral blending. Implementing food safety plan. Hazardous substances. Cleanroom. GMP and food safety. Schmackos.

• CURRENT TRAINING: Fork ticket. First aid. Safe working at heights. Confined spaces Manual handling. Electro technology Hazardous substances. GMP and food safety.

GENERAL

• Is there a cleaning schedule in place and is it being followed ?<br>

  Compliant

  Non-compliant

• Form 23/ form 41/ form 46/computer/FSM/cleaning records.

• Daily and monthly schedules are in place and are complete.

• Schedules are in place but are not always followed.

• Is there appropriate PPE for the operators ?<br>

  Compliant

  Non-compliant

• Are operators wearing PPE provided ?

  Compliant

  Non-compliant

• Are all critical control points addressed ?

  Compliant

  Non-compliant

• Paradigm/documentation/HACCP/current plans/schmacko

• Current plan has been reviewed and reflects the critical control points and their control measures.

• Current plan has not been reviewed and is not reflective of the current procedure.

• Is their a standard operating procedure and has it been reviewed ?

  Compliant

  Non-compliant

• Corrective action/notes

• Corrective actions to be completed by:

  Date

• General Manager

  Sign