Information

  • Site Safety Audit

  • Client / Site

  • Site Address
  • Conducted on

  • Prepared by

  • Personnel involved during the Audit.

001 HSE Policy and Risk Management

  • 1.1 Does the business have an HSE/OHS Policy which is in line with legislative requirements, includes the company commitment to continuous improvement in HSE performance and is signed by the company Senior Officer?

  • View policy and location of statement, how is this communicated to employees

  • 1.2 Does the business have a Drug & Alcohol policy?

  • View location of policy, and how this has been communicated,

  • 1.3 Are Driver and Visitor Inductions provided?

  • records of driver inductions be reviewed does it include use of PPE and mobile phone usage

  • 1.4 Does the business have an HSE Management System in place that describes the HSE management processes?

  • demonstrate how this is communicated & where it is located

  • 1.5 Have all risks and hazards and risks identified within the operation

  • At a business and/or local level. Risk register and RAM? Are there any outstanding actions?

  • 1.6 Has a risk assessment been carried for product storage and stack heights and hazardous products storage as applicable?

  • View site risk assessments that are current and risk mitigation

  • 1.7 Is there a system for staff to report operational hazards and unsafe conditions to allow risk mitigation.

  • 1.8 Is there evidence that the hazard reporting system is working effectively and that reports are actioned?

  • View examples of how the hazard reporting system is applied. E.g. Hazard reports or toolbox meeting minutes.

  • 1.9 Does the business have an effective system for incident reporting and investigation which includes corrective actions?

  • Demonstrates knowledge of incident reporting and follow up

  • 1.10 Is there evidence that the incident reporting system is working effectively and that incidents are investigated and corrective actions assigned?

  • View examples of incidents, and corrective actions. Are they acted on and closed?

2.0 Traffic management and forklift operations

  • 2.1 Traffic Management Plan in place

  • View TMP and assessment documents

  • 2.2 All routes are clearly marked

  • In the TMP and physically around site

  • 2.3 All routes are suitable width to allow safe movement

  • review plan

  • 2.4 Pedestrians are separated from forklift and other traffic

  • How is this managed? Physical barriers, line marking, exclusion zones

  • 2.5 Mirrors placed as appropriate

  • Blind spots and corners

  • 2.6 Mobile equipment operators aware of pedestrians and other traffic

  • Horn beep at blind spots, procedures

  • 2.7 Mobile phone usage procedures

  • view Mobile phone policy and how this has been communicated to employees

  • 2.8 Appropriate speed limits communicated and maintained.

  • Are signs clearly visible and in the appropriate locations?

  • 2.9 Are daily Forklift Inspection logs maintained?

  • View logs for a number of forklifts. View records

  • 2.10 Are forklifts subject to a scheduled maintenance program?

  • View maintenance schedule and service records and the schedule is up to date.

3.0 Emergency management

  • 3.1 Floor designed to contain spills within the facility

  • Is bunding adequate for potential spill volumes?

  • 3.2 Notification to the regulatory authority stating volumes held.

  • Review notification. Is it appropriate for the products stored?

  • 3.3 Fall protection on the dock/s.

  • What is the process? E.g closed doors/gates. How is access by only those that need to be there controlled?

  • 3.4 Warehouse lighting is adequate.

  • View lighting are all lights working and compliant

  • 3.5 Are safety signs and PPE requirements clearly posted?

  • Check signage. Is it appropriate? Specific PPE identified e.g. hearing protection.

  • 3.6 Emergency exits clearly marked, accessible and functioning

  • Clear of obstructions. Running man signs are all working

  • 3.7 Fire extinguishers clearly marked inspected at appropriate intervals

  • Enough extinguishers, correct type?/ view testing dates for compliance

  • 3.8 Fire detection system in place where applicable and tested at appropriate intervals

  • Review records of panel testing

  • 3.9 Emergency drills and/or evacuation drills scheduled

  • Review record of emergency evacuations and training

  • 3.10 Emergency Response Plan in place and current

  • view current emergency response plan for currency

  • 3.11 Emergency Response Plan considerate of near neighbour activities

  • 3.12 Emergency Response Plan includes detailed manifest

  • View site DG manifest

  • 3.13 All dangerous substances documented

  • Manifest and SDS available. Cross-check manifest with products stored. View SDS for a selection of products.

4.0 Storage, Racking & Stacking & Pallet Quality

  • 4.1 Racking - Installed, approved and inspected by qualified personnel

  • Includes yearly inspection to deliver 'licence to operate'

  • 4.2 Racking - Maximum load rating posted

  • Is the load rating posted on the racking?

  • 4.3 Racking - Protection at column- and corner guards

  • 4.4 Racking - Securing of palletised product risk assessed and meeting standards

  • view pallet put away risk assessment

  • 4.5 Racking - Horizontal beams are in bright visible colours

  • 4.6 Racking - Fixed to floor

  • view compliance to AS4084-2012 and if installed prior to 2012 AS/4084-1993

  • 4.7 Racking condition (no proof of bumps, faults, overloading)

  • No evidence of damage ,faults, overloading

  • 4.8 Stacking or racking on sound, level floors

  • 4.9 Stock only in designated areas

  • where Dangerous goods apply Is all stock in uniquely identifiable position?

5.0 Warehouse Operations

  • 5.1 WHS Committee Meeting Minutes (Criteria to be outlined in agenda and work instructions for conducting a meeting)

  • View Committee meeting minutes

  • 5.2 site safety inspections

  • Review weekly and monthly site inspections

  • 5.3 Safety Notice Boards and signage

  • Notice boards are current and up to date with current HSR and Fire wardens clearly identified, site evacuation plan is current and displayed

  • 5.4 safe working procedures

  • View records of communication and assessment for all employees and Labour hire employees

  • 5.5 Site Hazard reports

  • All hazards have been identified and assessed

  • 5.6 incident and accident trends are monitored and corrective actions put in place

  • View records of data trends to employee communications

  • 5.7 Safety communications have been delivered

  • View safety tool box talks and content

6.0 Contractor compliances

  • 6.1 Contractors provide compliance details ABN

  • 6.2 Contractors provide compliance details Public liability insurance

  • 6.3 Contractors provide compliance details workers compensation

  • 6.4 Contractors provide compliance details licences and permits

  • 6.5 Contractors provide compliance details trailer on tow (transport)

  • 6.6 Contractors provide compliance details marine transit(transport

  • 6.7 Contractors provide compliance details professional indemnity where required

  • 6.8 Non plant maintenance and repair documents

7.0 Chain of Responsibility

  • 7.1 Does the business have procedures describing obligations under Chain of Responsibility legislation as it relates to their operations?

  • Mass and dimension limits, stability, clear and appropriate documentation.

  • 7.2 Procedures in place to check docked trucks - Prevention of vehicle movement.

  • Review on dock procedures and trailer stabilisation tools

  • 7.3 Procedures in place to check docked trucks - Uncoupled trailers stabilised with Safety Jacks

  • Review SWP and communication to employees

  • 7.4 Procedures in place to check docked trucks - Loading conditions quality - container loading

  • Procedure for loading shipping container to prevent movement and damage in transit.

  • 7.5 Procedures in place to check docked trucks - Safe unloading conditions

  • Check upon materials or goods risking to fall due to loosening/removing load security

  • 7.6 Loading procedures in place for loading vehicles.

  • Review communications with team members

  • 7.7 Is there an escalation process within the procedure when the Loader is not satisfied with loading plan.

  • 7.8 Procedures for Loading & Cargo Securing - Established in cooperation with contracted hauliers and receiver of the cargo

  • Does the Loading procedure require the loader to seek guidance from the driver as to how the cargo is to be loaded?

  • 7.9 Procedures for Loading & Cargo Securing - Identifying responsibility of securing

  • Review procedures

8.0 Training

  • 8.1 Are staff provided training with regard to their responsibilities under Chain of Responsibility legislation?

  • Chain of responsibility training is current

  • 8.2 Staff provided with specific job-related training?

  • e.g. safety characteristics for products/racking/pallets/vehicles..., techniques to wrap/strap/secure loading...

  • 8.3 Staff provided with MHE specific training?

  • Check Licences. Characteristics and correct techniques for use of equipment to assets, storage types or product

  • 8.4 Staff trained in manual lifting techniques?

  • Review training records

  • 8.5 Are training records documented

9.0 Environment

  • 9.1 Floors free from damage

  • Cracks, holes unevenness

  • 9.2 Staff trained in managing hazardous product spills as applicable?

  • Review training and procedures.

  • 9.3 Floors free from spills, obstacles

  • Pallets, waste and other obstacles

  • 9.4 Safe systems of work to deal with spills

  • Review spill procedure and communication

  • 9.5 Are there sufficient spill kits available & suitable for the operation

  • Review current spill kits and procedures

  • 9.6 Sufficient containment for the maximum capacity spill possible

  • Review current spill kits and procedures

  • 9.7 Procedure in place for management of a leaking container received to site

  • Review current spill kits and procedures

  • 9.8 Drainage system suitable for product containment i.e.. Interceptor required, storm water run off

  • Review current spill kits and procedures

  • Enter date Audit was conducted

  • Site Manager

  • Auditor

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