Title Page
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Document No.
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Audit Title
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Client / Site
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Conducted on
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Prepared by
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Location
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Personnel
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Type: New / Review / Follow Up
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Forklift #, Make/Model
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Years Experience of Driver
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Name of Observer
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Name of Observed
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What time did you start audit?
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What date was last observation of this person conducted?
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Has you reviewed the previous observation of this person before starting this one?
Before Operations
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1. Pre-use inspection completed?
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2. PPE worn properly?
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3. Equipment issues reported if found in pre-use inspection?
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4. Id plate is visible on lift?
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5. Does operator know the load capacity of the lift?
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5a. What is the load capacity of the lift?
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Getting on and off the lift
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6. Operator uses 3 point contact when getting on and off the lift?
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7. Forks are lowered and placed on the floor when leaving the forklift?
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8. Parking brake is always set before leaving the forklift?
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9. Forklift is switched off and key is maintained in specified place when ending operations?
Forklift Operations
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10. Forklift path is checked for obstructions before proceeding on the forklift?
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11. Quick starts and/or stops are not performed?
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12. Specified speed limit is followed?
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13. Material has been checked for any damages or unstable stacks?
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14. Loads on pallet are transported after confirming that the load is stacked safely and in stable condition?
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15. Forklift is paused and position of the forks are confirmed before inserting forks?
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16. Forks are in the pallet properly?
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17. Loads are lifted/lowered correctly without movement of wheels on lift?
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18. Forklift is not driven with loads higher than 4-6 inches from the surface?
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19. The forklift mast is tilted back to maintain loads during operations?
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20. The operator drives in reverse when the view is obstructed?
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21. Operator stops and sounds horn at intersections?
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Loading and Unloading
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22. Unsafe behavior such as riding on the trucks or mast is not performed?
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23. Product is loaded and stacked properly during the loading/unloading process?
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24. No single item is loaded that exceeds the back rest that is considered to be unsafe for travel?
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25. All dock constraints are utilized during the loading/unloading process?
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General Observations
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26. Operator knows stack height and travel height of items (s)he is carrying at the time of questioning?
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27. Either witnessed or answered in questioning, operator knows required PPE for changing/charging fuel of lift they are operating?
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28. When asked, operator knows what to do in event of power outage in the building? (Stop lift and walk, don't drive lift)
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29. Seat belt worn at all times during operation of lift?
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30. No uncapped drinks present on forklift?
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Physical Examination of lift truck
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31. Operator can demonstrate and describe inspection of lift?
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32. Operator can demonstrate and describe inspection of raise/lower?
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33. Operator can demonstrate and describe inspection of horn?
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34. Operator can demonstrate and describe inspection of tires?
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35. Operator can demonstrate and describe inspection of oil leaks?
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36. Operator can demonstrate and describe inspection of brakes?
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37. Operator can demonstrate and describe inspection of hour meter?
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38. Operator can demonstrate and describe inspection of mast chains?
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39. Ask operator for five safety rules to follow at loading/receiving dock. This can include chock wheels, operator safety, wear ppe, proper lighting, watch for others, warn others, hold handrail, glad hand, horn usage exiting trailer, other... List replies
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40. Ask operator for five safety rules to follow at refueling stations. They can include proper ppe, plug/unplug procedures, no smoking, clean up procedures, msds, eye wash stations, shut off lift, other... List replies
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What time did you end audit?