Service - Schuco 650 Dual Cut (Saw2)

• Inspected by

• Inspection date

  Date

• Has there been any reports of any air leaks?

  Yes

  No

  N/A

• have you Identified the area of leak before isolating the power and/or air?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Electricity - Have you Isolated the Power? (LOTO)

  Yes

  No

  N/A

• Have you discharged any stored/potential electrical energy?

  Yes

  No

  N/A

• Compressed Air - Have you isolated the compressed Air?

  Yes

  No

  N/A

• Have you discharged any stored/potential air? (LOTO)

  Yes

  No

  N/A

• Have you filled out as LOTO check sheet?

  Yes

  No

  N/A

• Is there sufficient lighting in the area?

  Yes

  No

  N/A

• Confirm The Serial Number Of The Machine S/N: 319 C0500077?

  Confirmed

  Incorrect

• Do you have all the relative tools, consumables and checking equipment to perform the service?

  Yes

  No

  N/A

• Are you wearing all the required PPE?

  Yes

  No

  N/A

• Do you have a safe working area?

  Yes

  No

  N/A

• Remove belt cover and clean in and around the housing.

  

• Have you cleaned in and around the belt housing?

  Yes

  No

  N/A

• Check tension and tighten. When too loose ‘screeching’
  noise can be heard and will also damage belt

  

• Have you checked the Belt condition and tension?

  Yes

  No

  N/A

• Use threaded bolt as the ‘tensioner’.
  Bolt is positioned between motor and frame.
  This must be done to both blade motor belts.
  

  

• Clean out PC area, removing any dust and debris with a vacuum

  

• Have you cleaned the PC base unit housing?

  Yes

  No

  N/A

• Retraction switch must be inspected

  

• Is the switch in a good condition?

  Yes

  No

  N/A

• Check the guard Sensors, and clean around the area.
  

  

• Guard Sensor Tested Working OK?

  Yes

  No

  N/A

• Check all fixings, Sensors and Solenoid Fixings and Clean around areas.
  

  

• Fixing and sensors inspected, and tested working ok?

  Yes

  No

  N/A

• Loading profile arms must be inspected for operation and
  solenoid leaks
  Rectangle/arrow denotes arm and movement to inspect for
  clean operation.
  Circle denotes solenoid specific for each arm, you must
  remove the cover plate to expose. Check for leaks and
  fixing.
  
  
  

  

• loading arms inspected and tested working ok, with no signs of leaks?

  Yes

  No

  N/A

• INFORMATION
  Profile ARM 1: In this case we removed the faulty coil and
  used the new coil onto original body.
  Profile ARM 2: Used 2nd spare coil as this arm solenoid
  was also leaking.
  SAP1007098 QTY.1
  

  

• CLEANING THE SAW AREA - Remove left Saw cover and remove blade and clean out.
  Clockwise to tighten.
  

  

• has the saw area been sufficiently cleaned?

  Yes

  No

  N/A

• Remove flanges and clean like new!!! Vibration is usually
  generated here when even small markings are on the
  flanges.
  

  

• Has this area been well cleaned, and is free from damaged?

  Yes

  No

  N/A

• Have the grease points been full lubricated?

  Yes

  No

  N/A

• Check Lubrication at both nozzles in saw area.
  
  
  

  

• Lubrication okay?

  Yes

  No

  N/A

• General Cleanliness of machine - blow down and vacuum any part of the machine, to ensure areas are free from swarf and contaminations,
  
  Example

  

• has the machine been full cleaned and is free of swarf and other contaminations?

  Yes

  No

  N/A

• Has the area around the machine been fully cleaned?

  Yes

  No

  N/A

• Are the cleaning shadow boards populated?

  Yes

  No

  N/A

• If Spares & Consumables have been used, have you emailed stores with a complete list for replenishment?

  Yes

  N/A

• Has the service been completed?

  Yes

  No

  N/A

Comments

• Anything else to report?

  Yes

  No

  N/A

• Note