Site audit - duplicate

All ppe dispensers are stocked?

Mirror is fixed to wall and clean ?

Area is clean and tidy ?

Any cobwebs and dust visible from top of staircase by the lab ?

Wall separating glass line and walk-way is clean ?

Floor along walk-way is clean and free of glass or any other debris ?

Area behind sand-filter is clean ?

Tank CIP equipment is clean and dust free ?

No cobwebs on wall above pedestrian access door ?

No visible gaps around door?

Pedestrian access door is shut ?

Pedestrian door - access control is functional ?

Pest control equipment fastened and working ?

Pest control equipment is fastened and working ?

Electrical cabinet door is locked ?

All valves are closed/capped ?

No cobwebs visible ?

No weeds growing from concrete walk-way ?

Walk-way is clean and tidy ?

Pump room is clean and tidy ?

Pedestrian door - access control is functional ?

Green storage unit is locked ?

No random final product pallets ?

No random half used raw materials ?

Area around and behind Sidel 1 chiller is clean?

Area around electrical station is clean and tidy ?

No random final product or half used raw materials ?

Area towards CO2 storage is clean and tidy ?

CO2 storage and gas cylinder storage is locked ?

Area around glass skip is clean and tidy ?

Gate leading to parking area is locked ?

All staff are wearing hi-vis in goods-in area ?

Area around water pump is clean and tidy ?

No gaps or holes in wall of compressor room ?

Area around phone mast is tidy, free of rubbish and vegetation is tidy ?

Both units are locked ?

Inside of units are clean and tidy ?

All chemicals have data sheets present ?

All chemical stored on a bund ?

Units have lights and are ventilated ?

Area around the outside of tent is free of rubbish and vegetation is maintained ?

Tent roller door is shut ?

Pedestrian door is shut ?

All raw materials are on a pallet - not on the floor ?

All raw material boxes and other raw materials are in-tact with no damage visible ?

No visible gaps around doors to allow pest access ?

Floor is clean ?

Large roller doors are shut ?

Yellow railings, top of sand filter, floor and top of chiller is free of dust build-up ?

Area behind chiller is free of debris ?

PPE dispensers are well stocked ?

5 Litre hand washing facility is in working order ?

Enough soap and sanitizer in dispensers ?

Dispensers tops and underneath are clean ?

Access control to production line is functional ?

Area behind filter sets are clean and tidy ?

No leaks from filter housings ?

Side panels of blower is clean ?

No build up of debris/dirt in filler area ?

Preform hopper is clean ?

Clear control of traceability of preforms in place ?

Preform heating chamber is clean ?

Transfer area between blower and filler is clean ?

No observable foreign body risks in filling/capping area , including swarf control?

Conveyors leading from filler exit towards labeller are clean and area underneath is clean ?

Tool trolley is locked, with up to date inventory present ?

No nuts and bolts laying around ?

Labeller is clean and tidy ?

Glue solvent container lid is closed ?

Only labels for current product ?

Bottle label reels are covered when not in use ?

Handle applicator is clean ?

Drip trays in this area are clean ?

Operators desk is clean and tidy ?

No random tools and bits at back and sides of desk ?

All CIP paperwork completed correctly ?

Only our own brand water in drinks fridges ?

Only company issued pens in use ?

Production paperwork filled in correctly and no pre-filled paperwork ?

Scale and line weight is present and weighs correctly ?

Staff in area are wearing required ppe with hairnets OVER ears ?

Staff wearing clean coats and hi-vis ?

SMI machine is clean, top,sides and underneath ?

No product from previous run underneath palletiser/wrapping area ?

No raw materials or product on floor ?

Pallet labelling desk is clean and tidy ?

No drinks on flt or dotted around the line ?

All side doors are shut ?

Pallet conveyor to 5 litre warehouse area is clean underneath ?

Strip curtains present between production line and 5 litre warehouse ?

All pest control equipment is fastened and functioning ?

All raw material containers are whole ?

Doors are shut ?

Doors have functional access control ?

No gaps visible around doors ?

Area is covered by cctv ?

Pest control equipment is fastened and working ?

No product or raw materials on floor ?

Doors are shut ?

Access control is functional ?

Gaps visible around doors ?

Chemicals used for 5litre cip is on a bund and chained up ?

CIP tanks are clean inside, outside and underneath ?

No dirt marks on walls or cob webs ?

Tank area is clean and tidy ?

Area in front of flow plate room is clean and tidy ?

Area behind flow plate room - no overgrown vegetation and rubbish ?

Bins outside Sidel 2 entrance are not overflowing ?

Sidel 2 entrance door access control is functional ?

Strip curtains and entrance area is clean ?

Hand washing equipment is functional and clean ?

Wall along hand wash area is clean ?

Clothing hanging from correct hooks for work and own clothing areas ?

PPE dispensers are well stocked ?

Enough soap and sanitizer in dispensers ?

Dispensers tops and underneath are clean ?

Mould box covers are clean ?

Drains are clean ?

Carbonator Area - floor under conveyors are clean ?

Tool used for pushing bottles on table is clean ?

Area behind and underneath filter sets are clean and tidy ?

No leaks from filter housings ?

Side panels of blower is clean ?

No pipes on the floor ?

CIP area is clean and tidy ?

CIP PPE cabinets are stocked and clean ?

CIP test strips and titrant bottles are in date ?

Preform hopper is clean - check sides, top and underneath?

Preform conveyor is free of debris build up - check up stairs?

Clear control of traceability of preforms in place ?

Any risk of foreign bodies in this area getting into preforms ?

No observable foreign body risks in blowing/filling/capping area , including swarf control?

No black mould in hard to reach areas of filler/capper area?

No cracked plastic that is not monitored ?

Conveyors leading from filler exit towards labeller are clean and area underneath is clean ?

Transfer area between blower and filler is clean ?

No nuts and bolts laying around ?

Control panel station is clean and tidy, no random bits and tools ?

Gloves and sanitiser available for operators to go in filler ?

Bottle cutting - checks are in spec ?

Labeller is clean and tidy, inside and underneath ?

Glue solvent container lid is closed ?

Only labels for current product ?

Bottle label reels are covered when not in use ?

Drip trays in this area are clean ?

Operators desk is clean and tidy ?

No random tools and bits at back and sides of desk ?

All CIP paperwork completed correctly ?

Only our own brand water in drinks fridges ?

Only company issued pens in use ?

Production paperwork filled in correctly and no pre-filled paperwork ?

Scale and line weight is present and weighs correctly ?

Thermometer and pressure gauge present ?

Staff in area are wearing required ppe with hairnets OVER ears ?

Staff wearing clean coats and hi-vis ?

No product or raw materials from previous run on floor - in bottom SMI area ?

Cap hopper lids are shut ?

Cap hoppers are clean inside, underneath and tops ?

Green tubs are clean ?

No cardboard/cellotape engineering ?

No raw materials or product on floor ?

No drinks on flt or dotted around the line ?

All side doors are shut ?

Staircase leading to warehouse is clean ?

Sanitiser dispenser is well stocked and clean ?

All pest control equipment is fastened and functioning ?

All raw material containers are whole ? -no damage

Top floor SMI area is clean and tidy ?

Top SMI is clean inside, underneath and the top ?

Any final product on floor under palletiser area ?

All lights are working ?

Despatch area is clean and tidy, no random bottles or items laying around ?

Pedestrian access doors are shut ?

Pedestrian doors have access control ?

Area outside despatch cabin is free of rubbish ?

No mixed product on part pallets ?

No bits of wood put on pallets ?

Warehouse desk is clean and tidy ?

No other brand water or food on flts ?

Warehouse floor is clear of debris and build up of dust ?

Sidel 1 entrance door access control is functional ?

Sidel 1 roller doors are functional ?

Hand washing equipment is functional and clean ?

Wall along hand wash area is clean ?

Clothing hanging from correct hooks for work and own clothing areas ?

PPE dispensers are well stocked ?

Enough soap and sanitizer in dispensers ?

Dispensers tops and underneath are clean ?

No leaks from filter housings ?

No pipes on the floor ?

Area behind and underneath filter sets are clean and tidy ?

Carbonator Area - floor under conveyors are clean ?

Mould box covers are clean ?

CIP area is clean and tidy ?

CIP PPE cabinets are stocked and clean ?

CIP test strips and titrant bottles are in date ?

Drains are clean ?

Side panels of blower is clean ?

Dirt build up in hard to reach areas ?

Preform hopper is clean - check sides, top and underneath?

Preform conveyor is free of debris build up - check up stairs?

Clear control of traceability of preforms in place ?

Any risk of foreign bodies in this area getting into preforms ?

No observable foreign body risks in blowing/filling/capping area , including swarf control?

No black mould in hard to reach areas of filler/capper area?

No cracked plastic that is not monitored ?

Conveyors leading from filler exit towards labeller are clean and area underneath is clean ?

Transfer area between blower and filler is clean ?

No nuts and bolts laying around ?

Control panel station is clean and tidy, no random bits and tools ?

Labeller is clean and tidy, inside and underneath ?

Glue solvent container lid is closed ?

Only labels for current product ?

Bottle label reels are covered when not in use ?

Green tubs are clean ?

Drip trays in this area are clean ?

Operators desk is clean and tidy ?

Bottle cutting - checks are in spec ?

No random tools and bits at back and sides of desk ?

All CIP paperwork completed correctly ?

Only our own brand water in drinks fridges ?

Only company issued pens in use ?

Production paperwork filled in correctly and no pre-filled paperwork ?

Scale and line weight is present and weighs correctly ?

Thermometer and pressure gauge present ?

Staff in area are wearing required ppe with hairnets OVER ears ?

Staff wearing clean coats and hi-vis ?

Bottom SMI machine is clean, - top, sides and underneath ?

No product or raw materials from previous run on floor - in bottom SMI area ?

No cardboard/cellotape engineering ?

No raw materials or product on floor ?

No drinks on flt or dotted around the line ?

All side doors are shut ?

Staircase leading to warehouse is clean ?

Sanitiser dispenser is well stocked and clean ?

All pest control equipment is fastened and functioning ?

All raw material containers are whole ? -no damage

No final product on floor under palletiser area ?

SMI drip trays are clean ?

SMI is clean inside, underneath and tops ?

SMI operator is recording hourly checks and 2nd signatures are present as appropriate ?

Current product spec is available ?

No drinks in the SMI/ warehouse entrance area of Sidel 1 ?

Pedestrian door is shut ?

The access control on door is functional ?

No visible gaps around the door ?

Tool check records are up to date ?

Lubricant lockers are locked ?

No wooden tools ?

No dirt marks on wall, cob webs or dust build up ?

Fridges and microwaves are clean ?

No sign of nuts or products thereof ?

No other brands of product in canteen? ( only our own allowed)

Pest control equipment is fastened and working ?

Lockers in changing areas have no debris on floor underneath or dust on top ?

No food visible in open lockers ?

Hand washing facilities are clean and stocked ?

Staff are wearing PPE correctly with hairnets OVER ears.

Staff coats and ppe is clean ?

No Fine ingredients directly on floor ?

Current production test results are in spec ?

50 micron sieve checks have been recorded correctly ?

CIP records are up to date and completed correctly ?

Fine ingredient tubs underneath counter are clean ?

No foreign body risk to fine ingredients ?

No mould on tanks, at back or underneath the tanks ?

No mould around filter set area ?

No leaks from filter housings ?

Hand washing facilities are clean and stocked ?

Staff are wearing PPE correctly and hairnets over ears ?

Line paperwork is accurate and not pre-filled ?

CIP records are current and have been completed correctly ?

Bottle rinser is in operation ?

No broken glass visible in filler ?

De-pal breakage/cleaning sheet is current and completed accurately ?

No build up of dirt or dust on ink coder ?

No build up of dirt or dust on labeller ?

No build up of dirt or dust on SMI, inside tops and underneath machine ?

No foreign body risk to open/exposed bottles ?

No sign or previously run product ?

No leaks from filter housings ?