The Cornwall Bakery Trial Report v1

• Audit Title

• Conducted on

  Date

• Prepared by

• Bakery

  Tamar

  Lynher

• Customer

  Select Tesco Coop Waitrose M&S JS Ginsters Morrisons Lidl Aldi Asda

  • Tesco
  • Coop
  • Waitrose
  • M&S
  • JS
  • Ginsters
  • Morrisons
  • Lidl
  • Aldi
  • Asda

• Trial reference number

• Select date

  Date

• Objectives of Trial

• Summary, Next Steps and Escalation where needed - to be completed by the Process Technologist

• New Raw Materials into The Cornwall Bakery?

  Yes

  No

  N/A

• New Raw Materials into The Cornwall Bakery

• Any new tooling?

  Yes

  No

  N/A

• New tooling?

Cold Mix

• Does this product have a cold mix?

  Yes

  No

  N/A

• CM/Dev Code

• Version Number

• Mixer Number

  Select Tamar Mixer 1 Tamar Mixer 2 Tamar Mixer 3 Tamar Mixer 4 Tamar Mixer 5 Tote Bin Lynher Mixer 1 Lynher Mixer 2 Lynher Veg Mixer Lynher Risco Mixer Lynher CFS Mixer

  • Tamar Mixer 1
  • Tamar Mixer 2
  • Tamar Mixer 3
  • Tamar Mixer 4
  • Tamar Mixer 5
  • Tote Bin
  • Lynher Mixer 1
  • Lynher Mixer 2
  • Lynher Veg Mixer
  • Lynher Risco Mixer
  • Lynher CFS Mixer

• Batch Size

• Amount off mixer

• Attendees

  Select Brandon Sue Nick Steph Prep Team Alex Nicola

  • Brandon
  • Sue
  • Nick
  • Steph
  • Prep Team
  • Alex
  • Nicola

• Time Taken To Weigh Up

• Time Taken To Mix

• Was the cold mix weighed and mixed correctly as per the recipe and no adjustments needed?

  Yes

  No

  N/A

• If adjustments needed have these been approved by the Technical Process Manager and documents/product history form updated and sent to Tamar Costings

  Yes

  No

  N/A

Vat Cook

• Does the product have a Vat cook?

  Yes

  No

  N/A

• CF/Dev Code

• Version Number

• Vat number

  Select Tamar Vat 1 Tamar Vat 2 Tamar Vat 3 Tamar Vat 4 Tamar Tetra Vat Lynher Vat 1 Lynher Vat 2 Lynher Vat 5 Lynher Vat 6 Lynher BCH 1 Lynher BCH 2

  • Tamar Vat 1
  • Tamar Vat 2
  • Tamar Vat 3
  • Tamar Vat 4
  • Tamar Tetra Vat
  • Lynher Vat 1
  • Lynher Vat 2
  • Lynher Vat 5
  • Lynher Vat 6
  • Lynher BCH 1
  • Lynher BCH 2

• Batch Size

• Amount off mixer

• Does the the vat cook contain protein?

  Yes

  No

  N/A

• Cooking time of the protein?

• Viscosity?

• Attendees

  Select Brandon Sue Nick Steph Prep Team Alex Nicola

  • Brandon
  • Sue
  • Nick
  • Steph
  • Prep Team
  • Alex
  • Nicola

• Time Taken To Weigh Up

• Time Taken To Mix

• Was the vat cook weighed correctly, cooked correctly and viscosity and yield achieved as per recipe and no adjustments needed?

  Yes

  No

  N/A

• If adjustments needed have these been approved by the Technical Process Manager and documents/product history form updated and sent to Tamar Costings?

  Yes

  No

  N/A

Pastry

• Does this product have a pastry mix?

  Yes

  No

  N/A

• AA/LP/Dev Code

• Version Number

• Mixer Name

  Select Tamar Mixer 1 Tamar Mixer 2 Tamar Mixer 3 Tamar Pastry Plant Lynher Diosna 1 Lynher Diosna 2 Lynher Pastry Plant

  • Tamar Mixer 1
  • Tamar Mixer 2
  • Tamar Mixer 3
  • Tamar Pastry Plant
  • Lynher Diosna 1
  • Lynher Diosna 2
  • Lynher Pastry Plant

• Mix Type

  Virgin

  Rework

  Unknown

• Time Taken To Mix

• Attendees

  Select Brandon Nick Sue Steph Pastry room

  • Brandon
  • Nick
  • Sue
  • Steph
  • Pastry room

• Was the pastry mix weighed and mixed correctly as per recipe and no adjustments needed?

  Yes

  No

  N/A

• If adjustments needed have these been approved by the Technical Process Manager and documents/product history form updated and sent to Tamar Costings?

  Yes

  No

  N/A

Production

• Was the product run in production?

  Yes

  No

  N/A

• UB/Dev code

• Version Number

• Line Name?

  Select Pie Line 1 Pie Line 2 Pie Line 3 Pie Line 4 Rotary Pie Line Uni 1 Uni 2 Uni 3 Off Line

  • Pie Line 1
  • Pie Line 2
  • Pie Line 3
  • Pie Line 4
  • Rotary Pie Line
  • Uni 1
  • Uni 2
  • Uni 3
  • Off Line

• Run Rate?

• Number of staff?

• Line pastry wastage Percentage?

• Fill weight range?

• Pastry weight range?

• Attendees

  Select Brandon Nick Sue Steph Production Team

  • Brandon
  • Nick
  • Sue
  • Steph
  • Production Team

• Was the product made correctly as per the costed run rate and and as per control sheet, including all weights met and within tolerance and no adjustments needed?

  Yes

  No

  N/A

• If adjustments needed have these been approved by the Technical Process Manager and documents/product history form updated and sent to Tamar Costings?

  Yes

  No

  N/A

Ovens

• Was the product baked?

  Yes

  No

  N/A

• Oven Name/Number

  Select Rack 1 Rack 2 Rack 3 Rack 4 Rack 5 Rack 6 Rack 7 Band 1 Band 2 Band 3 NPD only

  • Rack 1
  • Rack 2
  • Rack 3
  • Rack 4
  • Rack 5
  • Rack 6
  • Rack 7
  • Band 1
  • Band 2
  • Band 3
  • NPD only

• Bake Spec Reference

• Attendees

  Select Brandon Nick Sue Steph Oven Operator

  • Brandon
  • Nick
  • Sue
  • Steph
  • Oven Operator

• Data Paq used?

  Yes

  No

  N/A

• Comark probe used?

  Yes

  No

  N/A

• Internal temperature reached?

• Does the bake need changing?

  Yes

  No

  N/A

• Was bake loss done?

  Yes

  No

  N/A

• Bake/Chill Loss (see master bake loss form for details)

• Target Weight

• Actual Weight

• Bake/Chill Loss % Achieved

• Pre Chill Percentage Average Weight Loss?

• If adjustments needed have these been approved by the Technical Process Manager and documents/product history form updated and sent to Tamar Costings?

  Yes

  No

  N/A

Packing high risk and low risk

• Packing trial carried out by process tech

  Yes

  No

  N/A

• Chiller Number product stored in

• High risk packing line

  Select Bradman 3 Bradman 4 Fuji 5 Jacob White Fuji 1 Fuji 2 Fuji 3 Fuji 4

  • Bradman 3
  • Bradman 4
  • Fuji 5
  • Jacob White
  • Fuji 1
  • Fuji 2
  • Fuji 3
  • Fuji 4

• Low risk packing line

• Packing Format and type of packing used for trial

• Run Rate?

• Number of staff?

• Reject levels?

• Attendees

  Select Brandon Nick Sue Steph Packing Team

  • Brandon
  • Nick
  • Sue
  • Steph
  • Packing Team

• If adjustments needed have these been approved by the Technical Process Manager and documents/product history form updated and sent to Tamar Costings?

  Yes

  No

  N/A

Engineering

• Was all the tooling and equipment working correctly?

  Yes

  No

  N/A

• If adjustments needed have these been approved by the Technical Process Manager and documents/product history form updated and sent to Tamar Costings?

  Yes

  No

  N/A

Finished Product

• Were finished product produced

  Yes

  No

  N/A

• Height?

• Width?

• Length?

• Comments from panel?

• Top Down Picture

  Media

• Side View Picture

  Media

• Cross Section Picture

  Media

• Base Picture

  Media

• Any other info

  Yes

  No

  N/A

Sign Off

• Process Technologist
  Name:
  Signature:
  Date:
  
  Head of Engineering
  Name:
  Signature:
  Date:
  
  PIM Prep
  Name:
  Signature:
  Date:
  
  PIM Production
  Name:
  Signature:
  Date:
  
  PIM Packing
  Name:
  Signature:
  Date:
  
  Technical Process Manager
  Name:
  Signature:
  Date: