• Bakery

  • Customer

  • Trial reference number

  • Select date

  • Objectives of Trial

  • Summary, Next Steps and Escalation where needed - to be completed by the Process Technologist

  • New Raw Materials into The Cornwall Bakery?

  • New Raw Materials into The Cornwall Bakery

  • Any new tooling?

  • New tooling?

Cold Mix

  • Does this product have a cold mix?

  • CM/Dev Code

  • Version Number

  • Mixer Number

  • Batch Size

  • Amount off mixer

  • Attendees

  • Time Taken To Weigh Up

  • Time Taken To Mix

  • Was the cold mix weighed and mixed correctly as per the recipe and no adjustments needed?

  • If adjustments needed have these been approved by the Technical Process Manager and documents/product history form updated and sent to Tamar Costings

Vat Cook

  • Does the product have a Vat cook?

  • CF/Dev Code

  • Version Number

  • Vat number

  • Batch Size

  • Amount off mixer

  • Does the the vat cook contain protein?

  • Cooking time of the protein?

  • Viscosity?

  • Attendees

  • Time Taken To Weigh Up

  • Time Taken To Mix

  • Was the vat cook weighed correctly, cooked correctly and viscosity and yield achieved as per recipe and no adjustments needed?

  • If adjustments needed have these been approved by the Technical Process Manager and documents/product history form updated and sent to Tamar Costings?

Pastry

  • Does this product have a pastry mix?

  • AA/LP/Dev Code

  • Version Number

  • Mixer Name

  • Mix Type

  • Time Taken To Mix

  • Attendees

  • Was the pastry mix weighed and mixed correctly as per recipe and no adjustments needed?

  • If adjustments needed have these been approved by the Technical Process Manager and documents/product history form updated and sent to Tamar Costings?

Production

  • Was the product run in production?

  • UB/Dev code

  • Version Number

  • Line Name?

  • Run Rate?

  • Number of staff?

  • Line pastry wastage Percentage?

  • Fill weight range?

  • Pastry weight range?

  • Attendees

  • Was the product made correctly as per the costed run rate and and as per control sheet, including all weights met and within tolerance and no adjustments needed?

  • If adjustments needed have these been approved by the Technical Process Manager and documents/product history form updated and sent to Tamar Costings?

Ovens

  • Was the product baked?

  • Oven Name/Number

  • Bake Spec Reference

  • Attendees

  • Data Paq used?

  • Comark probe used?

  • Internal temperature reached?

  • Does the bake need changing?

  • Was bake loss done?

  • Bake/Chill Loss (see master bake loss form for details)

  • Target Weight

  • Actual Weight

  • Bake/Chill Loss % Achieved

  • Pre Chill Percentage Average Weight Loss?

  • If adjustments needed have these been approved by the Technical Process Manager and documents/product history form updated and sent to Tamar Costings?

Packing high risk and low risk

  • Packing trial carried out by process tech

  • Chiller Number product stored in

  • High risk packing line

  • Low risk packing line

  • Packing Format and type of packing used for trial

  • Run Rate?

  • Number of staff?

  • Reject levels?

  • Attendees

  • If adjustments needed have these been approved by the Technical Process Manager and documents/product history form updated and sent to Tamar Costings?

Engineering

  • Was all the tooling and equipment working correctly?

  • If adjustments needed have these been approved by the Technical Process Manager and documents/product history form updated and sent to Tamar Costings?

Finished Product

  • Were finished product produced

  • Height?

  • Width?

  • Length?

  • Comments from panel?

  • Top Down Picture

  • Side View Picture

  • Cross Section Picture

  • Base Picture

  • Any other info

Sign Off

  • Process Technologist
    Name:
    Signature:
    Date:

    Head of Engineering
    Name:
    Signature:
    Date:

    PIM Prep
    Name:
    Signature:
    Date:

    PIM Production
    Name:
    Signature:
    Date:

    PIM Packing
    Name:
    Signature:
    Date:

    Technical Process Manager
    Name:
    Signature:
    Date:

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