Title Page

  • Job Reference Number

  • Owner/Company Name

  • Rego/Plant Number

  • Hour Reading

  • Odometer Reading

  • Crane Make

  • Crane Model

  • Year of Manufacture

  • Year Installed

  • Crane Serial Number

  • Maximum Rated Capacity (kg)

  • Maximum Outreach (m)

  • Capacity at Maximum Outreach (kg)

  • Load Test Details

  • Inspection Address
  • Is The Crane Safe to Use

  • The crane as detailed above has been thoroughly inspected by a competent person as per AS 2550.1:2011 & AS 2550.11:2016 and is found to be in a safe working condition for continued use.

  • The crane as detailed above has been thoroughly inspected as per AS2550:11 and has failed the inspection, and is not safe for continued use. It is recommended that the crane be tagged "OUT OF SERVICE" until the required repairs are carried out.

  • Date of Next Inspection

  • Inspection Carried Out By

Inspection Report

Mandatory Risk Assesment

  • Safe work area - is safe from obstructions/unhindered

  • Overhead cables clearance

  • Ground conditions - is safe from slips and trips and OK for deploying stabilisers

  • Other traffic/contractors are aware of activity and cordon put in place

  • Correct P.P.E for task and site requirements, Inductions completed

  • Working at height - Do you have safe access/ is fall arrest protection in place

  • Adequate Lighting

  • Adverse weather - is it safe to continue

  • Lone working - is contact in place

  • Any other notifiable risks

  • Interval

12 Monthly Service Checklist

1. Warning signs, decals

  • 1.1 Type plate

  • 1.2 Load capacity diagram

  • 1.3 Warning signs, mandatory and prohibition signs

  • 1.4 Function related signs and symbols

  • 1.5 Stabilizer Hazard Decals/Reflective tape

  • 1.6 Crane Installers Plate

2. Documentation

  • 2.1 Inspection book/Logbook

  • 2.2 User manual

  • 2.3 CE Certificate / manufacturer declaration

  • 2.4 Last inspection protocol, check list

3. Crane installation

  • 3.1 Installation as Per Manufacturers Guidelines

  • 3.2 Tightening torque of mounting bolts

  • 3.3 Anti Movement Stops

  • 3.4 Sub-frame Construction

  • 3.5 Vehicle Level Indicators

4. Climbing aids, steps, elevated controls

  • 4.0 Does the "crane" have climbing aids, steps or elevated controls

  • 4.1 Ladders secure and free from damage

  • 4.2 Top seat condition, mounting safety belt

  • 4.3 High stand platform condition, operator protection envelope

5. Pump and power take off (PTO)

  • 5.1 Hoses and installation

  • 5.2 PTO switch, warning devices And Interlocks

  • 5.3 Check For Air Leaks (With and Without Engine Running)

6. Hydraulic tank, oil cooler, filters

  • 6.1 Damage, Corrosion, oil leakage.

  • 6.2 Installation, Straps, Rubbers

  • 6.3 Filter Housing

  • 6.4 Hydraulic oil cooler

  • 6.5 Oil level, sight glass

  • 6.6 Hydraulic cooler fan operation

7. Control valves

  • 7.1 Oil Leaks

  • 7.2 Correct setting and security sealing of main relief valve

  • 7.3 Smooth running of control elements

  • 7.4 Lever Operation, Lever wear/play

  • 7.5 Anti Tamper Seal on Emergency Override Valve

8. Outriggers and stabilizers

  • 8.0 Hoses and Pipes

  • 8.1 Outrigger Cam Locks and R-Clips

  • 8.2 Outriggers, Guides, smooth running, Stops

  • 8.3 Outrigger Cylinders, Function, Oil Leaks

  • 8.3 Stabilizer ram mounting, condition and function

  • 8.4 Stabilizer Foot plate, stabilizer extensions

  • 8.5 Tiltable stabilizer bearing and Cam Lock

  • 8.6 Tiltable stabilizer – auxiliary cylinder, chain, gearbox

  • 8.7 Stabilizer and outrigger signal (HPSC DISPLAY)

  • 8.8 Stabilizer warning Beacons

  • 8.9 Transport position monitoring (AUSW)(ABSTW)

9. Crane base

  • Slewing Cylinders or Continuous Slew

  • 9.1 Steel construction

  • 9.2 Greasing of base and slewing system

  • 9.3 Slewing tolerance, Play in gears

  • 9.4 Column Neck Bearings

  • 9.5 Balance bearing

  • 9.6 Oil Leaks

10. Column, Main Boom

  • 10.1 Steel construction

  • 10.2 Grease All Points

  • 10.3 Wear and tolerances of pins & Bushes

  • 10.4 Transport position Monitoring System (TRANS1/2)

  • 10.5 Load Hold Valve

  • 10.6 Lowering rate of boom system

  • 10.7 Hoses and Pipes on Column, Main Boom

  • 10.8 Main Lift Cylinder/Ram

  • 10.9 Pivot Pin Retainers

  • 10.1 Steel construction, turntable, slewing gear

  • 10.2 Greasing of turntable and bevel

  • 10.3 Tightening torque of turntable bolts

  • 10.4 Slewing tolerance, column tolerance

  • 10.5 Rotary distributor, slip ring, condition, mounting

  • 10.6 Slewing gear, gear oil

  • 10.7 Balance bearing

11. Knuckle Boom

  • 11.1 Steel Construction

  • 11.2 Grease all points

  • 11.3 Wear and tolerances of pins & Bushes

  • 11.4 Load hold valve

  • 11.5 Hoses & Pipes

  • 11.6 Outer Boom Cylinder/Ram

  • 11.7 Pivot Pin Retainers

12. Extension boom systems

  • 12.1 Steel construction, lifting lug

  • 12.2 Vertical boom tolerances, condition of guide pads

  • 12.3 Horizontal boom tolerances, condition of guide pads

  • 12.4 Lubrication / Maintenance free

  • 12.5 Extension boom cylinder, guidance, bearing

  • 12.6 Hydraulic function, sequence control

  • 12.7 Load hold valve, return oil utilization

  • 12.8 Hoses and Pipes on Extension System

13. Fly-Jib

  • Is the Crane Equipped with a Fly Jib

  • 13.1 Pull in part, energy supply

  • 13.2 Steel construction

  • 13.3 Greasing of bushes

  • 13.4 Wear and tolerances of pins, bushings

  • 13.5 Bracket for transport position

  • 13.6 Fly-Jib cylinder, condition, tightness, valves

  • 13.7 Fly Jib lowering rate

  • 13.8 Vertical boom tolerances, condition of guide blocks

  • 13.9 Horizontal boom tolerances, condition of guide blocks

  • 13.10 Fly-Jib extension cylinders, guidance

  • 13.11 Extension system hydraulic function, sequence control

  • 13.12 DPS (Dual Power System)

14. Load Hook

  • 14.1 Load hook/Bearing Wear

  • 14.2 Hook Safety Catch

  • 14.3 Photo of Hook

15. Auxiliary Hose Kit (Code 4)

  • Auxiliary Hose Kit Fitted to Crane

  • 15.1 Hoses

  • 15.2 Quick coupling, protection caps

  • 15.3 Hose Clamps, Guides and Carriers

16. Additional equipment

  • Auxiliary Equipment Fitted to Crane

  • 16.1 Pins, securing, connections

  • 16.2 Rotator

  • 16.3 Mechanical function of additional equipment

  • 16.4 Hydraulic and electric function

  • 16.5 Equipment Make and Model

  • 16.6 Equipment Serial Number

17. Manual extension booms

  • Manual Extension Booms Fitted to Crane

  • 17.1 Smooth running, locking pin

  • 17.2 Steel construction

  • 17.3 Marking of maximum capacity

  • 17.4 Overload protection system form manual extension

18. Rope winch

  • Rope Winch Fitted to Crane

  • 18.1 Winch bracket, installation, connection

  • 18.2 General condition, type plate

  • 18.3 Rope (condition, maintenance)

  • 18.4 Overload protection system

  • 18.5 End layer limiting switch

  • 18.6 Winch additional equipment, rope guidance pulleys

  • 18.7 Option: Tiltable winch

  • 18.8 Option: RTC (Rope tension control system)

  • 18.9 Option: SRC (Synchronic rope control system)

  • 18.10 Winch hour meter,

19. Workman basket

  • Crane Equipped with a Workman Basket

  • 19.1 Steel construction

  • 19.2 Quick changing system

  • 19.3 Type plate, warning signs, decals

  • 19.4 Electric

  • 19.5 Inclination regulation

  • 19.6 Function of basket operation

  • 19.7 Function of emergency operation

20. Remote control system

  • Radio Remote Control System Fitted to Crane

  • 20.1 Handset/Receiver/Antenna

  • 20.2 RRC Active Beacon

  • 20.3 Battery charger/Batteries

21. Electrical functions

  • 21.1 Wiring, junction boxes, electrical components

  • 21.2 Emergency cut off system

  • 21.3 Overload protection system

  • 21.4 Stability control system (HPSC/ISC)

  • 21.5 Operator Protection (BAM)(OPS)

  • 21.6 Additional electrical functions and systems

  • 21.7 Save Crane File, Clear Error Memory

  • 21.8 Reset hour meter (service)

  • 21.9 Software Version & Serial Number (Hiab Space System)

22. Miscellaneous

  • 22.1 Protection plates, covers

  • 22.2 Misc Hydraulic hoses

  • 22.3 Hose Protection Covers

  • 22.4 Load Test

  • 22.5 Max Pressure Setting (Bar/MPa)

  • 22.6 Filters Replaced

  • 22.7 Quote for Additional Repairs Required

  • Urgent Repairs, list part numbers and required time for each listed repair as crane has failed inspection

  • Daily Repairs, list part numbers and required time for each listed repair. Repairs that can be completed today

  • Major Repairs, list part numbers and required time for each listed repair, Extended time required.

  • undefined

  • 22.8 Photo of Whole Vehicle (crane folded)

23. Additional points

    Item
  • Item Specification

  • Status

Additional Details

  • Crane Safety Systems are in Line with Current Legislation

  • The crane safety systems are now outdated due to current legislation, it is recommended that the crane be updated.

  • General Comments/Recommendations

Completion

  • REA Tester : (Name & Signature)

The templates available in our Public Library have been created by our customers and employees to help get you started using SafetyCulture's solutions. The templates are intended to be used as hypothetical examples only and should not be used as a substitute for professional advice. You should seek your own professional advice to determine if the use of a template is permissible in your workplace or jurisdiction. You should independently determine whether the template is suitable for your circumstances.